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Issue with ribbed idler pulley

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Old Sep 24, 2020 | 06:38 AM
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Issue with ribbed idler pulley

I had the bearing seize up on the ribbed idler pulley and it exploded, shredding the belt. I took the opportunity to go ahead and buy the UPD replacement and swap all 5 out. Everything went fine except when it came to the ribbed pulley. When I instal it the way indicated in the instructions, I get metal on metal dragging when it is torqued to 20nm... When I flip it the other way, it spins free but with visible wobble. I called UPD and we are swapping that pulley... I have used these on another M156 and even the M113 kit I've used, but never encountered this issue.

Anyone have any thoughts or ideas on what might be happening?
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Old Sep 24, 2020 | 02:43 PM
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mine has 1-2mm of rubbing...it's a bad design. also they should have went with a dual bearing for that pulley.

anyway it's the best that we have currently for the M156.
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Old Sep 24, 2020 | 05:09 PM
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Originally Posted by hachiroku
mine has 1-2mm of rubbing...it's a bad design. also they should have went with a dual bearing for that pulley.

anyway it's the best that we have currently for the M156.
Wait... so the rubbing between the pulley and the front of the engine is normal?
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Old Sep 24, 2020 | 05:59 PM
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do you have a photo of the pulley? the only pulley that rubs on mine is the tensioner pulley. this one since it's seeming movement should be a double bearing. the other ones don't rub but one barely fits under the shoulder bolt as the factory cup washer does not fit as factory does. if you flip it the other way so the cup washer fits under the shoulder bolt, it is literally 1mm from contact.
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Old Sep 24, 2020 | 09:48 PM
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This is the pulley in question
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Old Sep 24, 2020 | 10:17 PM
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it definitely looks installed backwards in the photo and video. maybe they screwed up on their machine work and set the bearing at the wrong depth which is causing the contact when installed the other way.
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Old Sep 24, 2020 | 10:20 PM
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here is mine installed. sorry I don't have a current photo as I pulled them off to install factory pulleys for the time being. was troubleshooting the belt issue on my car so currently have factory pulleys currently.

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Old Sep 24, 2020 | 10:32 PM
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Originally Posted by hachiroku
it definitely looks installed backwards in the photo and video. maybe they screwed up on their machine work and set the bearing at the wrong depth which is causing the contact when installed the other way.
Yep, it is. When installed to instruction I get massive drag along the front of the engine,

UPD has another pulley heading my way in the next couple days so we will see if that changes anything.
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Old Sep 24, 2020 | 11:14 PM
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Let's hope the replacement cures the problem. The ribbed pulley on my car works great. I really don't see anything for the pulley to rub on the front of the engine. Perhaps there is pressure on both sides of the bearing race when installed causing the bearing to bind. When you have it installed backwards it doesn't look like it is getting tightened down enough causing the slight wobble. I think I read about someone else having an issue but I don't remember hearing what the cure is if there ever was one. Hope you get a quick solution.
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Old Sep 25, 2020 | 12:24 AM
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Originally Posted by Mort
Let's hope the replacement cures the problem. The ribbed pulley on my car works great. I really don't see anything for the pulley to rub on the front of the engine. Perhaps there is pressure on both sides of the bearing race when installed causing the bearing to bind. When you have it installed backwards it doesn't look like it is getting tightened down enough causing the slight wobble. I think I read about someone else having an issue but I don't remember hearing what the cure is if there ever was one. Hope you get a quick solution.


it rubs just to the right of the mount there.
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Old Sep 25, 2020 | 06:45 AM
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is it just me or does it seem like the base of that pulley mount has been worn down 3-4mm? Maybe I'll have to pull my pulley's off and take photos for comparison.
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Old Sep 25, 2020 | 09:20 AM
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Originally Posted by hachiroku
anyway it's the best that we have currently for the M156.
Better than OE or Weistec?

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Old Sep 25, 2020 | 12:19 PM
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Originally Posted by HLG600
Better than OE or Weistec?
better than OE, no but they're not plastic which fails over time.

Weistec, didn't realize they offered pulley's. pretty pricey at $550. https://www.weistec.com/billet-idler-pulleys.html
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Old Sep 25, 2020 | 02:23 PM
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Originally Posted by G_Money


it rubs just to the right of the mount there.
It looks to me like your previous pulley caused serious damage to the mount before it grenaded. It may not be the UPD pulley that is the problem but rather the mounting stub that is worn. It looks like the part on the front of the engine will need to be replaced or maybe repaired (if possible). Pretty sure it is part of the water pump part# 156 200 06 01 80 (includes the gasket). https://www.getmercedesparts.com/v-2...em--water-pump
Sorry, I know that is a bit of a bummer and not really what you were hoping to hear.
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Old Sep 25, 2020 | 05:02 PM
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No that looks correct I think, could just be a casting variance on his.


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Old Sep 25, 2020 | 05:12 PM
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you're obviously not seeing the ridge cut into the inner most ridge of the base of the dowel.

to my eyes it looks like a 2-4mm cut. but would need to compare with another unit up close and probably with measurement to be sure.
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Old Sep 25, 2020 | 05:38 PM
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Originally Posted by hachiroku
you're obviously not seeing the ridge cut into the inner most ridge of the base of the dowel.

to my eyes it looks like a 2-4mm cut. but would need to compare with another unit up close and probably with measurement to be sure.
I do see what you are referring to, however 2mm would be max, looks like 1mm at most. If it is 2-4mm he could do a quick test using a washer, or leave it that way if it works out.

I am assuming from his description that the rubbing is where the green arrow is, and that it could be wobbling due to the variance in wear between the sides (red arrows).




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Old Sep 25, 2020 | 08:05 PM
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Originally Posted by blurred
I do see what you are referring to, however 2mm would be max, looks like 1mm at most. If it is 2-4mm he could do a quick test using a washer, or leave it that way if it works out.

I am assuming from his description that the rubbing is where the green arrow is, and that it could be wobbling due to the variance in wear between the sides (red arrows).

Right, that's the feeling I've had that I haven't wanted to admit! Luckily its the water pump and not part of the actual block.
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Old Sep 25, 2020 | 10:08 PM
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Washer would prob space it properly as blurred suggested. Could be a temp fix until you get it properly sorted out.
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Old Sep 26, 2020 | 12:22 AM
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I get the hate of the plastic pulley possibly failing, but adding a lot of weight by using metal pulleys isn't really a gain. If your vehicle is regularly serviced by a professional you wont have a catastrophic failure, it will be checked. I've never seen a failure of one of these pulleys with in 40k mi. While thats not a long time, I've seen them survive over a 100k. I'd recommend replacing belt, pulleys and tensioner at 60k. sooner if you are doing road racing.
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