C63 AMG (W204) 2008 - 2015
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Can Someone Tell Me What These Are and What They Do?

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Old 11-13-2020, 03:08 PM
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2012 C63 Coupe
Can Someone Tell Me What These Are and What They Do?

History:
Purchased car about 10 months ago but had no significant history of what had been done. Muffler delete, Something had been plugged into the OBD2 port. Also had a minor valve cover leak that was getting progressively worse.
--Car ran smooth and fast.

We went to EuroCharged ATX and had the tune installed with a before and after Dyno runs. They told us that the car had a previous tune but they picked up 20hp. They also mentioned that the intake manifold had a significant leak and we might get a check engine light...which we did get.
--Car ran smooth and fast.

I had a shop in Dallas replace intake manifold gasket and valve cover gaskets. While they were working on it they found this coil harness jumper between the factory harness and coils. They asked if I knew what they were for...I did not. They suggested removing since they didn't appear to be doing anything. I said ok and they did all the work.
--NOW the car stumbles at idle and noticeably misses while driven normal and under hard acceleration.

What are these things? Any ideas why car would be running so poorly after fixing the intake manifold leak?


Old 11-13-2020, 04:50 PM
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never seen that jumper harness before. are all the ignition coils are all the same?

after repair work its best to reset your engine codes even if no codes exist which will reset trims. if you're continuing to see misfires etc, you may want to reach out to your tuner.


how does the factory harness look? maybe they did some harness repair and put the wiring in the incorrect order and are using this jumper to correct the wiring.
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Old 11-13-2020, 05:05 PM
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Are the coils factory coils, that harness extension looks like it has a resistor or something in it. Put them back and see if the problem goes away.
Old 11-13-2020, 06:38 PM
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I would assume the shop would have told me if they were not factory coils but we will check tomorrow when we put them back on.

Barry - How do we "reset codes"?

Old 11-13-2020, 06:41 PM
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any obd2 code reader can do it. ask your shop to reset your codes even if none exist which would reset your trims since you fixed your intake manifold leaks.
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Old 11-13-2020, 07:32 PM
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got it....clear the fault codes. I suspect they did it because we took it in with the fault from the intake manifold leak and now it's gone. I have a Carly so I'll do it too.
Old 11-16-2020, 08:16 PM
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Update:
We didn't have time to put the connectors back on this weekend but my kid went ahead and drove it a little. Same stuttering but then got worse. Engine light came on and we ran the codes. Coil misfiring on 4, coil missing on 5. We cleared the codes and drove it some more...basically the same symptoms.

So tonight we went ahead and re-installed these mystery coil harnesses. Coils looked like OEM AMG parts. Fired it up and it seems to be back to normal. No stumble at idle...pulls hard through the gears.

Anybody have any idea what these are and why they might be installed? (a few more pictures)




Old 11-16-2020, 09:33 PM
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I have never seen something like this before on these cars, can you take a pic of the ignition coils and better yet a part number off one?

It looks like it has a resistor or diode in one wire which would lead me to believe it is so non factory coils would work in the car.
Old 11-16-2020, 11:16 PM
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Originally Posted by roadkillrob
I have never seen something like this before on these cars, can you take a pic of the ignition coils and better yet a part number off one?

It looks like it has a resistor or diode in one wire which would lead me to believe it is so non factory coils would work in the car.
The car is already buttoned back up but they looked OEM. They had what appeared to be factory markings and AMG written on them.

identical to this picture I grabbed from YouTube:


Old 11-16-2020, 11:37 PM
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It takes 5 minutes to look at a coil. That’s literally the very first step in troubleshooting this. You take off the left or right snorkel, shine a flashlight and look at the part number. If you can’t bother to do that, nobody’s going to be able to help you.
Old 11-17-2020, 12:17 AM
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Originally Posted by BLKROKT
It takes 5 minutes to look at a coil. That’s literally the very first step in troubleshooting this. You take off the left or right snorkel, shine a flashlight and look at the part number. If you can’t bother to do that, nobody’s going to be able to help you.
Yikes...I wasn't expecting the Spanish Inquisition. The car is currently out and about or I would go look.

I am sorry and I humbly beg for your forgiveness oh "King of the Forum".
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Old 11-17-2020, 12:31 AM
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Kid and car home safe...as requested:


Old 11-17-2020, 12:49 AM
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There you go. I think that coil part number was superseded by part A1569064400. Although that shouldn’t make a difference, they may be the same.

This is a strange one. What tune is on the car? I wonder if you have a “kludge box” hidden somewhere that’s interpreting/converting the signal somehow. Any other random wiring anywhere? What exactly is plugged into the OBD2 port?
Old 11-17-2020, 12:51 AM
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WHen I search for a 2012 C63 I find 156-906-44-00-MBZ but these appear to be 156-906-04-00-MBZ.

It appears the 44's replace the 04's? At least thats what https://www.mboemparts.com/ says

*EDIT - BLKROKT beat me to it

Last edited by bryhart; 11-17-2020 at 12:55 AM.
Old 11-17-2020, 12:55 AM
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Originally Posted by BLKROKT
There you go. I think that coil part number was superseded by part A1569064400. Although that shouldn’t make a difference, they may be the same.

This is a strange one. What tune is on the car? I wonder if you have a “kludge box” hidden somewhere that’s interpreting/converting the signal somehow. Any other random wiring anywhere? What exactly is plugged into the OBD2 port?
Don't know what the original tune was but we went to EuroCharged and had their tune flashed about 2 months ago.

I wonder if you have a “kludge box” hidden somewhere that’s interpreting/converting the signal somehow.
--No idea...to be honest I am not entirely sure what that is

Any other random wiring anywhere?
--Not that I have seen but we are just starting this adventure

What exactly is plugged into the OBD2 port?
--Nothing now but clearly there had been something...it is loose and somewhat "dangling"...not bad but clearly has been used.
Old 11-17-2020, 01:07 AM
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how does all of the wiring look? does it look like someone repaired part of the coil harness?
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Old 11-17-2020, 01:52 AM
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Originally Posted by hachiroku
how does all of the wiring look? does it look like someone repaired part of the coil harness?
Headed off to bed tonight but we will dive in tomorrow.

I suspect it looks fine since several Mercedes techs have looked at this vehicle in the year I have had it. I took the car to a large Mercedes dealer and paid them to do a service before I bought it. They had the lead tech walk through the car looking for any concerns. Other than a very few wear items they didn't see anything and all of the standard service was shown to be done on time or early in the system.

With a severe intake manifold leak it made 416hp before the EuroCharged tune and 435 after.They predicted another 15 give or take after fixing the leaky manifold.

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