*** 208 Prototype ***
#76
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So if you look at that one and then the new one, that's only a four horsepower gain. Not much to right home about... Which got me to thinking that the biggest change was the Manifold's and the WHEELS!! Even though they are 3 piece wheels they are still bigger and heavier than the stock wheels that I used to make the intial run.
I would also like to apologize!! This drug out way longer than I would have expected, but I must say I am very pleased with the numbers, +10 whp and +10 wtq. In addition to this I engaged a respected tuner from here on the forum to try and get a custom software tune to maximize the gains, drivability, and the overall health of the engine.
So please let me know what you think about the results.....
I would also like to apologize!! This drug out way longer than I would have expected, but I must say I am very pleased with the numbers, +10 whp and +10 wtq. In addition to this I engaged a respected tuner from here on the forum to try and get a custom software tune to maximize the gains, drivability, and the overall health of the engine.
So please let me know what you think about the results.....
Last edited by Ghostrider; 09-21-2007 at 04:43 PM.
#77
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10WHP is very nice. I bet those would be cheaper if they could be mass produced...but then how many vehicles could they bolt onto directly? and of those vehicles, how many would be willing to spend $X on new manifolds
If they were about half price, I would be VERY interested. Wish we had enough people interested to get a good chunk out of the cost!!
If they were about half price, I would be VERY interested. Wish we had enough people interested to get a good chunk out of the cost!!
#78
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10WHP is very nice. I bet those would be cheaper if they could be mass produced...but then how many vehicles could they bolt onto directly? and of those vehicles, how many would be willing to spend $X on new manifolds
If they were about half price, I would be VERY interested. Wish we had enough people interested to get a good chunk out of the cost!!
If they were about half price, I would be VERY interested. Wish we had enough people interested to get a good chunk out of the cost!!
#80
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I just need to know who all would be interested in getting some.
#82
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There are a few others interested. I am working on seeing what more can be done, but the more we get signed up the lower the prices will be.
The other good thing I found out is these pieces will also work on the W202 C43 AMG!!!
The other good thing I found out is these pieces will also work on the W202 C43 AMG!!!
#84
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#86
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I like this mod. A lot!! Between the gains and the ease of installation it's pretty hard to beat...
#87
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Well, the more you sell, the more you spread out the initial costs and the design costs (FIXED costs). If you buy a bulk amount of material, cost goes down, and if you can machine back to back, there is little waste time in between. producing a higher quantity typically drains down the cost. If I was making 10 of these, it would be worth automating some of it or making a machine tool design. only 1, why not hand make it? I doubt there is much more than $500 is variable cost per unit (labor time, material)
#88
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2002 Clk430
#89
I would need to see precise before & after dynos with the only difference being headers and done in same weather conditions and etc in order to accurately determine the HP gain. thx
#90
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Well, the more you sell, the more you spread out the initial costs and the design costs (FIXED costs). If you buy a bulk amount of material, cost goes down, and if you can machine back to back, there is little waste time in between. producing a higher quantity typically drains down the cost. If I was making 10 of these, it would be worth automating some of it or making a machine tool design. only 1, why not hand make it? I doubt there is much more than $500 is variable cost per unit (labor time, material)
I'm just one guy with an idea... Really and truly the intent behind the whole thing was to be a custom one off piece that I commissioned for myself, but seeing the gains and the lack of a lot of aftermarket items available to us, I thought others may be interested.
So, what it comes down too is, the more people that would like them the lower they would be for all of those involved.
#91
Super Member
I may be interested in the future if you can be in the $700-800 price range. Thats a great price on a set of headers for a Benz, espec. 304 stainless steel. Showing before and after dyno runs would help sell alot of these if you had a reasonable gain with them. What started as a one-off could actually become quite profitable for you!
#92
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I went with me, and like the song says ' God bless the child that's got his own...'
#93
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#94
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I may be interested in the future if you can be in the $700-800 price range. Thats a great price on a set of headers for a Benz, espec. 304 stainless steel. Showing before and after dyno runs would help sell alot of these if you had a reasonable gain with them. What started as a one-off could actually become quite profitable for you!
#97
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ones too fast according to CHP!
Nice, glad to see you are still moving forward.
One big important piece of advice - you REALLY need to step up the pipe diameter as you add each runner. Otherwise you will have reversion and back pressure as it is. Just an FYI.
One big important piece of advice - you REALLY need to step up the pipe diameter as you add each runner. Otherwise you will have reversion and back pressure as it is. Just an FYI.
#99
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This is actually the third iteration... We used a thicker gauge metal for the construction, a higher temp coating - JetHot Extreme Sterling, the black is to help dissipate heat. Also this design was made to smooth out the flow from cylinder to cylinder.
#100
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How so, on the reversion and backpressure??