Anyone have instructions and or pictures for removing the interior door panels?

 

Try searching the forum... i distinctly remember this question being asked at least twice, both times with many responses on how to accomplish this task.

 

In case you did not find an adequate answer to your door removal question, here is a step by step, 100% Accurate discription on how to remove the door (on a 1998 CLK320 which should be the same for other years) from a guy who has done it 5 times in the past two weeks:

You will need a large and small phillips and flathead screwdriver for this procedure.

1. Open the door and examine what you will be doing. There are 4 "screw sets" that must be removed, the easiest are the ones in the silver/chrome plate at the upper outside edge of the door (3 screws) and the single screw/trim piece surrounding the lock/latch of the door.

2. Next remove the small "SRS" Airbag symbol on the side airbag. The piece is held in by "snapping" in place, but also has a sort of supplemental retainer, such that when you pry the piece off and "unsnap" it, the retainer will prevent the piece from falling to the ground. Behind this SRS piece is a large screw that must be unscrewed.

3. Now remove the tweeter/speaker cover at the top/front of the door. It merely snaps into place. There are two points that clip the cover into place. At the top poin is a "straight male into femal" clip that pulls right out, on the bottom is an L shaped clip. Your best bet is to pull the top towards you and in a motion as if the bottom of the triangle grill was on a hinge. When it is removed the tweeter must be unplugged, carefull not to break the wire harness/holder.

4. The most difficult part involves removing the door handle to access a large srew behind it. Look at the door handle (not the door "opening" handle, but the solid non-metal closing handle) closely. You will see, especially if you look at an underneath angle, the the handle is two pieces, and that a small slot exists underneath for prying the handle cover off. Uses the larger flathead to jam up into the slot. It seems violent and the piece is on so tight, but if you work it, it will come off. Upon removal, the exposed bolt should be removed.

5. Use a larger flatehead to pry the bottom of the door between the metal and the door panel. If you push the screwdriver up enough, you should pop one of the reusable clips, there are about 15 of these bordering the entire door panel, except for the top. By gentel, but firm, and all should be well. They are easy/cheap to replace if you break them. Now put the window down.

6. The top ledge of the door rests tightly on a slotted rail. Using the door handle and any other leverage point, lift the door panel off of the rail. Once it separates, you will need to unplug the bottom door lamp, the power seat controls and unhook the door lock/latch. Observe carefully how it is set up, so that you can reinstall it correctly.

7. To reinstall, do all steps in reverse remebering the border clips pop back into place with a good pound of the fist, just make sure they are alighned correctly first.


These instructions are 100% Accurate and if followed will allow you to remove the door panel so that you may attempt to find the squeeks/vibrations, but alas, you never will........

Rick

 

Thanks RVal, I will try to add some pictures when I finally get around to doing this...

 

Does anyone know the part number for tweeter cover of the passenger side? I broke it while removing the trim panel.