CLK-Class (W209) 2003 on: CLK 270 CDI, CLK 200K, CLK 200 CGI, CLK 240, CLK 320, CLK 350, CLK 500, CLK 550 [Coupes & Cabriolets]

QUestion on xenon assembly - need help!

Thread Tools
 
Search this Thread
 
Rate Thread
 
Old Mar 25, 2011 | 07:14 PM
  #1  
lowpost's Avatar
Thread Starter
MBWorld Fanatic!
20 Year Member
Liked
Loved
Community Favorite
 
Joined: Aug 2004
Posts: 1,247
Likes: 31
From: Oakland
2018 E43 | 2017 GLS450 | 2004 CLK 500
QUestion on xenon assembly - need help!

OK so I was trying out a 5000k bulb this morning and in the process the clip that holds the bulb down came off. I spent 1.5 hours trying to get this damn clip back on and just couldn't see how it's supposed to clip on around the top of the metal ring (that holds the bulb). Last time I replaced the bulbs the clips stayed in place so I just had to remove and the secure the two bottom tabs that squeeze into the notches. So frustrated I dropped by my dealer to see if they could just stick the bulb back in since I had to get going somewhere.

Well the dealer looks at it and 10 minutes later tell me that it looks like the "plastic" tabs that hold the metal clip in place are broken and I need to order a new headlamp assembly. Are they jiving me? I don't believe there's any "plastic" involved here that could have broken. but I could be wrong - plastic juse doesn't make sense.

So my question is:
1. Is the dealer trying to rob me and making up this plastic tab deal
2. If so, it sounds like my best bet is to just take the headlamp assembly out and check it out myself. It'll probably be easier to get the clip back on. But I don't want to go through this effort if the dealer might be telling the truth.
Reply
Old Mar 25, 2011 | 07:25 PM
  #2  
Clkboi's Avatar
MBWorld Fanatic!
 
Joined: Aug 2009
Posts: 2,292
Likes: 14
CLS550 4Matic
Now i know the clip is help by a little plastic hole but no way you broke it man...

If you lean by the engine you can actually see them. Try doing it in daylight
Reply
Old Mar 26, 2011 | 02:00 AM
  #3  
lowpost's Avatar
Thread Starter
MBWorld Fanatic!
20 Year Member
Liked
Loved
Community Favorite
 
Joined: Aug 2004
Posts: 1,247
Likes: 31
From: Oakland
2018 E43 | 2017 GLS450 | 2004 CLK 500
/\
Thanks will try in daylight when it stops raining out here.

I know there's instructions on how to take our headlamps out - but can't find it. Can someone post a link? I know there's one for a w203, but is it exactly the same? I can't believe you gotta take the damn bumper off to pull the headlamp out.
Reply
Old Mar 26, 2011 | 04:28 AM
  #4  
dr_npz's Avatar
Senior Member
 
Joined: Jul 2007
Posts: 409
Likes: 0
From: Slovakia
09C63AMG, 03E320
I had the same problem. There si no plastic as i remeber, there is small metal piece on the metall ring that holds the clip. Since i've spent hour trying to get it back, i finally removed my bumper and headlight. Once you find out how to properly put the clip behind the metal tabs, its pretty easy.
Try pushing the upper "V" part of the clip between the tabs, first one side, than the other one. Push back to the backlight and then slightly push it down to the ground so it can get behind the clip.
Like Clkboi said, try doing it in daylight, and using a small mirror can help you look at it.
Reply
Old Mar 26, 2011 | 07:06 AM
  #5  
dynomite05's Avatar
Out Of Control!!
 
Joined: Apr 2008
Posts: 10,275
Likes: 10
From: Jerzy
04 CLK 320 > CLK32K
Low, I believe the link you talking about is on mymbonline.
Reply
Old Apr 2, 2011 | 10:44 PM
  #6  
lowpost's Avatar
Thread Starter
MBWorld Fanatic!
20 Year Member
Liked
Loved
Community Favorite
 
Joined: Aug 2004
Posts: 1,247
Likes: 31
From: Oakland
2018 E43 | 2017 GLS450 | 2004 CLK 500
Follow up:

So I had no luck getting the clip back in, and I didn't have time to remove the bumper to take the headlight out so I drove around last week with the xenon cable hanging down. uhh bad move. The cable started arcing and fried. So I ordered a new cable off ebay and today my shop (also had trouble getting the clip back on and had to remove the bumper) spliced the cable in, and got my light up and running.

This is why I hate the f%%*% dealers. I bet even after they figured out that the tech was just bullsheetting me about clips being broken, they probably still would have had me order a new assembly. But given my failure at getting a clip back in, it's a pain to think I gotta pull the bumper out to change a bulb - poor design. Changing a bulb should take 1 minute.

btw - I changed my xenon from 6000k down to 5000k. I liked the look at first, but then it started to feel too blue. And I couldn't see jack.
Reply

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 


You have already rated this thread Rating: Thread Rating: 0 votes,  average.


All times are GMT -4. The time now is 11:22 AM.

story-0
6 Mercedes Models That Did NOT Age Well (But Are Somehow Still Cool)

Slideshow: Not every Mercedes design becomes timeless, some feel stuck in the era they came from.

By Verdad Gallardo | 2026-05-12 18:09:07


VIEW MORE
story-1
Manual Mercedes? 6 Times Sindelfingen Let Drivers Have All The Fun

Slideshow: Yes, Mercedes built manual cars, and some of them are far more interesting than you'd expect.

By Verdad Gallardo | 2026-05-02 12:36:58


VIEW MORE
story-2
Mercedes SLR McLaren 722 S Is Extremely Rare Example Modified by McLaren

Slideshow: A one-of-one U.S.-spec Mercedes-Benz SLR McLaren Roadster became even rarer after a factory-backed transformation at McLaren's headquarters.

By Verdad Gallardo | 2026-04-29 11:19:28


VIEW MORE
story-3
8 Classic Boxy Mercedes Designs That Have Aged Like Fine Wine

Slideshow: Before curves took over, Mercedes mastered the art of the straight line, and some of those shapes still look right today.

By Verdad Gallardo | 2026-04-25 12:05:49


VIEW MORE
story-4
Flawlessly Restored Mercedes 190E Evo II Heads to Auction

Slideshow: The 190E Evolution II shows how a homologation necessity became a six-figure collector icon.

By Verdad Gallardo | 2026-04-22 17:53:47


VIEW MORE
story-5
Electric Mercedes C-Class Unveiled: 11 Things You Need to Know

Slideshow: Mercedes is turning one of its core nameplates electric, and the details show just how serious this shift is.

By Verdad Gallardo | 2026-04-21 13:58:06


VIEW MORE
story-6
Mercedes EQS Gets A Major Update: Everything You Need to Know

Slideshow: Faster charging, longer range, and a controversial steer-by-wire system define the latest evolution of Mercedes-Benz EQS.

By Verdad Gallardo | 2026-04-15 10:35:34


VIEW MORE
story-7
5 Underrated Mercedes-Benz Models That Don't Get the Love They Deserve

Slideshow: These overlooked Mercedes-Benz models never got the spotlight, but they quietly delivered more than most remember.

By Verdad Gallardo | 2026-04-13 19:35:45


VIEW MORE
story-8
Mercedes 300D Has Pushed Well Past 1 Million Miles and It Ain't Stopping

Slideshow: A well-used 1991 Mercedes-Benz 300D with more than one million miles is now looking for a new owner, and it still appears ready for more.

By Verdad Gallardo | 2026-04-10 10:05:15


VIEW MORE
story-9
10 Most Reliable Mercedes-Benz Models You Can Buy Used

Slideshow: From bulletproof sedans to surprisingly tough SUVs, these Mercedes models proved that the three-pointed star can go the distance.

By Verdad Gallardo | 2026-04-08 09:55:49


VIEW MORE