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CUSTOM AIR BOX FOR CLK500

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Old 07-10-2016, 10:36 AM
  #26  
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....but is it 10 horses of top end and the cost of a few midrange horses.....where you really need them. Peak power means nothing......its the total area under the dyno line that denotes flexibility and improved drivability. I fitted race cams to Kawasaki I had.....extra dyno proved 22 horses.....but it was peaky and horrible anywhere apart from the track. The area under the curve was actually less than before the cams. Also the loss of midrange DID make it feel more powerful than it actually was....this was because when it left the flatter midrange and transitioned to the, now more powerfull top end it really took off....


Now don't get me wrong I'm not saying your box does not make extra power....its just that every one making air boxes claims much the same thing.....and next to no one ever proves it. A 10 horse air box is a lot easier to sell than one that just looks great and makes a nice sound I guess. I'm sure you will be the exception to this.

Last edited by ALFAitalia; 07-10-2016 at 10:57 AM.
Old 07-10-2016, 10:45 AM
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Originally Posted by speed43
Originally Posted by Yidney View Post
Yeah, I don't really believe it either. These sorts of mods always seems to claim a 10 hp increase. Like it's a magic number. I'd need to know the conditions of the dyno testing. Was a "before and after" done on the same dyno on the same car on the same day? Just one test? 10hp is probably barely outside the margin of error of the machine even if no variables changed. And 10hp would be hard to tell on a 300+ hp car even if it was there. I still would bet that if somebody put this on and was all like "wow!" and then I snuck into their garage and put their stock box back on overnight they would still be saying "wow!" the next morning because they think it's on there. I'd bet $100 on that.
I tell you what, I'm getting 3 air boxes next week. I will modify one of them just for you. You install it and in two days come back here and post what you experienced.

You will be like WOW this box does make a difference. Than take the 100 bucks your willing to bet and use it towards a dyno test because people here won't believe your experience with the box.

After the dyno send my air box back and I will refund you the dyno test and the shipping fee.
Yidney has a CLK550, so I doubt the box will work on his M273 engine. As for the arguments over increases in HP/performance, less restrictive intake airflow will give you some HP boost. How much it gives and whether or not it's noticeable or even usable is up for debate and would definitely need a dyno test to prove. The problem is, that increase in HP will likely come at a decrease in torque within certain RPM bands. This is the whole purpose of the variable-length intake manifold that these engines use. At lower RPMs, a longer intake path is used to make the engine work harder to breathe, which actually increases torque. At higher speeds, a shorter intake is used to increase HP, which also translates to more efficiency.

To understand this, let's say I place a wall in front of you and tell you to push against as hard as you can to try to move it. Based on your size and strength, you'll apply some amount of force. But if I put another wall behind you to lean against, the force you are able to exert upon the first wall will increase. This is the same with an internal combustion engine.

I'm not saying this airbox doesn't increase HP. It probably does, but at the same time, you may lose some torque. This is usually the case with ECU tunes on normally-aspirated engines and freer-flowing exhaust systems. Audio effects and the apparent extra pull in the seat of your pants does not necessarily mean better performance. Regardless, I commend you for your ingenuity, efforts and skills and I hope you are able to make a few bucks by selling your idea to satisfied customers.
Old 07-10-2016, 11:22 AM
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Where in the power band do you gain and lose hp based on altitude and air temps? I can lose more than 10 hp just but taking a drive 20 minutes west and gaining 1,500', and I'm sure not talking about how my car comes alive when I get back to my neighborhood.
Old 07-10-2016, 02:01 PM
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Old 07-10-2016, 02:36 PM
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For the most part most mods are a little give and take. I've modded my car and others allot. I've havent done anything to my car where i regretted it and felt like a lost something that wasnt worth the gain. I do track my car, no mod has ever made my car slower. Some may have not made much of a difference to make it faster either. Also with any mod it matter what else you have done to the car. What is the limiting factor on the car.
I can tell you from experience and track times the 2 biggest improvements where the tune, and exhaust. Removing the secondary and adding a x pipe with the rest of the exhaust. I truly believe atleast on the 550's the exhaust is a big limiting factor.
Old 07-10-2016, 08:59 PM
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Originally Posted by speed43
If your car has room for the air box to be raised I can do one for you. You will need to send me some pictures of the air box showing the back end of the box to the firewall. You need to remove the rubber engine seal in the middle. Once that up you will see the metal that the rubber sits on. You will need to measure from the top of the air box to the top of that metal. So let's say it's 2 inches, I will than raise the box 3/8 less than that so the hood will close.

There are hardly any mercedes cars around my area so I need you guys to help out a bit if you want me to customize an air box for you. And do forget to check out my new mod, this will make your cars run way better and really nice throttle response. It will soon be dyno tested so if you want to wait for that. Link is above in one of my posts. Thanks
Speed, let me know if Nero gives you the measurements you need to fab a 550 airbox. I would also be interested if it is a plug and play replacement.
Old 07-10-2016, 10:00 PM
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Originally Posted by Fatz
Speed, let me know if Nero gives you the measurements you need to fab a 550 airbox. I would also be interested if it is a plug and play replacement.
I haven't heard from him so if your willing to do it lets start this. First I like a picture of your air box so I know what I'm looking at. Or link a picture to the right one. Than I will need you to figure out how many inches the box can be raised. Even if it's just an inch with guts inside removed it will make some good power. And don't forget my new elbow housing mod that flows the air faster to the throttle body.

Last edited by speed43; 07-16-2016 at 11:06 AM.
Old 07-10-2016, 10:04 PM
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this is what a 550 airbox looks like

http://www.ebay.com/itm/231965687207?rmvSB=true
Old 07-10-2016, 10:17 PM
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Originally Posted by gixxerboy
Ok, yeah I can modify that one for sure. We need to see how high we can go up on it so the hood closes. Did you want to send me your box or you want to buy one and send it to me? If I buy it I'm afraid I will get stuck with it if you change ur mind. Tell me how you like to do this. Thanks
Old 07-10-2016, 10:19 PM
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I was just sharing a picture for you. Im not sure if im interested. That was another poster.
I maybe interested, but i also have a strut tower bar in my car. So my room for a taller box is more limited.
Old 07-10-2016, 10:43 PM
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Originally Posted by gixxerboy
I was just sharing a picture for you. Im not sure if im interested. That was another poster.
I maybe interested, but i also have a strut tower bar in my car. So my room for a taller box is more limited.
Sorry about that. Using smart phone so I just quick reply....
Old 07-11-2016, 01:38 AM
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Old 07-11-2016, 01:41 AM
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Old 07-12-2016, 02:16 PM
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Old 07-13-2016, 01:14 AM
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00 C200 & 00 C55 & 06 SLK55
Looks AWESOME..

,,ZAYED,,
Old 07-15-2016, 05:03 PM
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Originally Posted by cm60k
Looks AWESOME..

,,ZAYED,,
Thanks for that Zayed.
Old 07-18-2016, 01:38 AM
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Old 07-19-2016, 11:00 PM
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Old 10-14-2016, 03:37 AM
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Old 10-14-2016, 05:14 AM
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Nice write up and like you I love the enlarged air-box but on my 43 this time...
Old 12-31-2017, 03:08 PM
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I been asked if I'm still doing these air boxes and the answer is yes, for sure.
I now include the air box with the mass air flow sensor HOUSING and the plastic elbow that goes to the throttle body.
These 3 parts make some good HP and TQ along with great throttle response.

Price ranges from 485 to 545 depending on how much I get the parts for from eBay. Shipping within the USA is included.

Have questions or like to order send me an email to geo3617@gmail.com

Thanks for reading.
Old 12-31-2017, 10:40 PM
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Hey Speed43, I had interest in the modified air box. I don't think I will have any room for an increase in size (thickness) with the strut brace installed. The brace rests very snuggly against the engine cover now. Without the strut brace there is probably 1/2 to 5/8 inch clearance to the top on the engine bay seals. Since I have the brace off right now, I'll get a more accurate measure for you tomorrow.
Old 01-01-2018, 01:19 AM
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Originally Posted by Fatz
Hey Speed43, I had interest in the modified air box. I don't think I will have any room for an increase in size (thickness) with the strut brace installed. The brace rests very snuggly against the engine cover now. Without the strut brace there is probably 1/2 to 5/8 inch clearance to the top on the engine bay seals. Since I have the brace off right now, I'll get a more accurate measure for you tomorrow.
interesting, yes please do and take some pics. Maybe I can make something for you. Like leaving the area where the strut brace hits the air box and making it thicker elsewhere. Even just taking the stock air box and gutting the inside will improve air flow. And with the maf housing and elbow modded you will have a better runing car. Take some pics and post. Thanks.
Old 01-01-2018, 10:20 PM
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I bought a used W220 S430 airbox (112 09015 01). This airbox is 1/2" taller than all the other stock M112/M113 airboxes (112 090 11 01) so I figured oh, a bit more volume. This airbox was almost twice as heavy and the same interior volume and shape. Then I realized that the W220 airbox is double walled at the top with a thick layer of sound insulation sandwiched in between. Long story short, I carefully removed the top layer then cut out the inner skin with all the insulation then glued the top layer back on. This increased the volume by about 1/3 and I was able to remove a lot of the obstructions built into the interior. I'm sure its not as effective as speed43's work which looks fantastic but its good enough for my C320 beater.
https://imgur.com/a/hcmWo

Last edited by tjts1; 01-01-2018 at 10:30 PM.
Old 01-02-2018, 06:37 AM
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Originally Posted by tjts1
I bought a used W220 S430 airbox (112 09015 01). This airbox is 1/2" taller than all the other stock M112/M113 airboxes (112 090 11 01) so I figured oh, a bit more volume. This airbox was almost twice as heavy and the same interior volume and shape. Then I realized that the W220 airbox is double walled at the top with a thick layer of sound insulation sandwiched in between. Long story short, I carefully removed the top layer then cut out the inner skin with all the insulation then glued the top layer back on. This increased the volume by about 1/3 and I was able to remove a lot of the obstructions built into the interior. I'm sure its not as effective as speed43's work which looks fantastic but its good enough for my C320 beater.
https://imgur.com/a/hcmWo
Thanks for the compliment on my work.
Nice job cutting it in half and putting it back together.
The air box you used is heavy, like you said. When I shop for air boxes to mod I buy the ones that do not have that split all around the box.
Those with the split are the heavy ones which I don't like to use. The ones without the split are very light and sometimes hard to find.

You should mod the maf housing by porting the top a little and the bottom a lot.
Than remove the plastic fins of the plastic elbow and do some porting there too.
Worth the effort and your engine will breath and perform so much better.


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