CLK55 AMG, CLK63 AMG (W208, W209) 2000 - 2010 (Two Generations)

air intake replacement - what covers this hole ?

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Old 08-29-2020, 04:02 AM
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2002 clk 55, Alfa 164, Alfa Milano, VW Eurovan
air intake replacement - what covers this hole ?

sorry silly question but I had to replace my m113 intake manifold to fix a big air leak (manifold itself had deteriorated and would suck air in through the housing itself) and did not pay much attention when taking things apart and now I can't figure out what covers this hole in the driver side front cylinder head - see pics.
It looks like it goes down to the crankcase but I am puzzled what part goes on top? Right in front of the right secondary air injection valve.

Thanks for any quick help - trying to get this car back on the road.
2001 CLK 55



Old 08-29-2020, 08:31 AM
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This hole is empty, not sure if it for vent or something, just leave it, don't worry about it..

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Old 08-29-2020, 12:32 PM
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2002 clk 55, Alfa 164, Alfa Milano, VW Eurovan
thank you much Zayed - almost figured it must remain uncovered since I didn't have anything lying around that would go back there

one follow up question - I broke off the round metal sleeve of one of the secondary air injection valves when trying to remove it -is it ok to just put sealant on when putting it back or do people replace the whole valve when that happens ?

Old 08-29-2020, 05:20 PM
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Do you have a secondary air pump, or your CLK55 doesn't come with it..??

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Old 08-29-2020, 09:39 PM
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2002 clk 55, Alfa 164, Alfa Milano, VW Eurovan
yes, has secondary air pump - it's a California spec car
Old 08-30-2020, 06:50 AM
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While you have secondary air pump, it's so important to get this shutoff valve, cause it's opened & closed via air pump switchover valve,,

L&R shutoff valves are the main parts of accurate air injection system..

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Old 08-30-2020, 03:30 PM
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2002 clk 55, Alfa 164, Alfa Milano, VW Eurovan
got it - i may just replace it then - the valve itself is still in good shape but the metal sleeve on its base that inserts into the cylinder head broke off when I removed it - so now it's only held by the bolt that secures it and the manifold.

I might try to seal it with sealant and if that doesn't work replace it

thanks much Zayed !

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