Rebuilding OM642 3.0L air pump.
you can see the shine on the line. I removed the air damper from the intake. (4 bolts), stuffed a towel in the opening, and removed the T25 torx bolts that cover the pump.
Leaking old seal on the right, (Orange) new seal (Brown) on the left. 165,000mi at time of discovery.
Make sure to clean that groove out as best as you can. I used a screw driver and a towel with carb cleaner to remove most of the gunk. Then for the cover below I used a razor blade. (Photo shows 1/2 clean 1/2 original).
So there you have it. A $30 part to fix a leak instead of a $250 rebuilt pump or who knows what new.




Over the years I've been trying to remember reported SBC failures and ended in less than 20.
The system has mechanical back-up, but from reports is low efficiency and since it takes 5 or more times the pedal force to slow down, lot of drivers can't tell the difference and report it as total failure.
Only 2 owners reported that they drove some distance on mechanical back up and it was manageable. Don't know how much it might play role, but those 2 were from Europe.
Now you are evidently technical guy and 4 failures beat all the records. So can you elaborate about "total" failures?
I am always under impression that when somebody reports total brake failure, I am chatting with ghost.
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