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Caption Contest ~ OM642 Intake

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Old Dec 12, 2019 | 09:29 AM
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e320
Caption Contest ~ OM642 Intake

Intake side of 2007 e320 (OM642):








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Old Dec 12, 2019 | 01:57 PM
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1922 Ford Model T / no OBD
Isn't that EGR piping?
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Old Dec 12, 2019 | 08:51 PM
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e320
The bottom pipe is egr. It's not so bad. The top 2 pipes are intake manifolds. I've never seen anything like that. The carbon is from the pcv, which pipes into the TB, and then here. I think either the pcv valve failed or there is excessive blow by (or both).

Does anyone else other ideas?

​I am pulling the engine this weekend to evaluate heads and lower. At minimum the heads and intakes need industrial strength cleaning. I'll be lucky and happy if I can just have that done, heads rebuilt, replace pcv, and var. seals.
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Old Jan 17, 2020 | 02:32 AM
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2008 R320 CDI 4MATIC
Also consider installing a "catch can" / oil separator. Such as a Provent 200 manufactured by Mann-Hummel.

Review;
https://oe-products.mann-hummel.com/...ProVent_en.pdf

Regards

Joseph
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Old Jan 17, 2020 | 08:30 AM
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I am very grateful for the tip, Joseph. I will be adding a catch can and checking intakes with a boroscope regularly. I think the real problem here was blow by on piston 1 due to ring failure. I am in process of replacing that piston and the rings on piston 3. Everything else down there looks and checks like new. I just picked up the heads and intakes from the machine shop after a good cleaning, checkup, and valve seal replacement. Keeping fingers crossed that I am not missing anything else and that I can get the puzzle back together. Good fun ...



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Old Jan 18, 2020 | 09:38 AM
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2008 R320 CDI 4MATIC
Originally Posted by flbiggs
I am very grateful for the tip, Joseph. I will be adding a catch can and checking intakes with a boroscope regularly. I think the real problem here was blow by on piston 1 due to ring failure. I am in process of replacing that piston and the rings on piston 3. Everything else down there looks and checks like new. I just picked up the heads and intakes from the machine shop after a good cleaning, checkup, and valve seal replacement. Keeping fingers crossed that I am not missing anything else and that I can get the puzzle back together. Good fun ...
The attached PDF file is for Closed Crankcase Ventilation {CCV] system manufactured by Parker Hannifin Corporation Racor Division , I think this is a very good reference. Applicable to any system.

You should get good ideas on how to install a system.

Joseph~
Attached Files
File Type: pdf
APS2000-Racor-CCV-Rev-D.pdf (4.05 MB, 556 views)

Last edited by Joseph~; Jan 19, 2020 at 11:04 AM.
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