E-Class (W124) 1984-1995: E 260, E 300, E 320, E 420, E 500 (Includes CE, T, TD models)

200E W124 - Starting problems

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Old Jul 15, 2015 | 04:13 AM
  #26  
optimusprime m1's Avatar
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From: Worcestershire UK
W124 260E
gpaolo 79 now come on dont give up , there are members trhat want to help . But work step by step .Get one problem sorted first ,then we can try and help on another .The problem i find is that, you car is very rare, in it being a 200e .But some one will help you .
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Old Jul 15, 2015 | 09:28 AM
  #27  
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Mercedes 200E W124
Hi optimusprime, thanks, I'm doing my best. I just fear to touch something and to more damage. Anyway, I have ordered the replacement and as soon as I come back from vacations I will change the potentiometer and see what happens.
It seems that my car is rare indeed. In Italy, it was extremely common, as the 190E. Here in Spain where I live now, I haven't seen a single Mercedes of that age below the 300D. I guess that every country had its segment of the market.
Anyway, I think there will be no more news until august. The part needs a few day to arrive from Germany and I will leave next week until the beginning of August.
Thank you for your assistance and I will let you know how it goes...
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Old Jul 16, 2015 | 05:02 AM
  #28  
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From: Worcestershire UK
W124 260E
gpaolo i hope you right about the potentiometer i have never had problems with mine, or know of any one that as . But i will do some checking the part out and see if i can come up with the problems that go with it. See you later .
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Old Aug 5, 2015 | 08:09 AM
  #29  
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Mercedes 200E W124
Hello people, I'm back from holidays and I have just finished installing the new potentiometer.
You can see in this picture as the old one had the contacts completely worn out:




After resetting the Jtronic and calibrating (as best as possible, it is not really as straightforward as it seems in the instructions), I've got the voltage at idle in range:





What I have observed is that the economy indicator was back at left side of the range as it should be, but since the car was already warm from previous tests I'm not 100% sure that the issue is fixed. I will have to try it tomorrow to see how it starts.
Anyway, the diagnostic does not indicate any more failure and this was for sure something to get fixed.
I will let you know how it goes...

Regards!
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Old Aug 5, 2015 | 08:57 AM
  #30  
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From: Worcestershire UK
W124 260E
paolo hope its fixit it mate . Yes please let us know .
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Old Aug 5, 2015 | 05:56 PM
  #31  
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Mercedes 200E W124
Tonight I tested the car, in what was one of the worst conditions (few hours after a drive). It took a while to start, so the problem is not really solved, but now the econometer stays on the left side, about at 1/5 of the scale during the first phase of the idle, then it goes down quite fast.
Despite it is not the solution, this has been a great improvement. Since in a couple of months I have to go through the yearly check of the car I want to ask a recalibration of the idle while they are checking for the exhausts, to be sure that the new airflow sensor is correctly seen by the controller.
In the meanwhile I will keep investigating, checking also the other things that you have mentioned in this thread (now that I have seen how to remove the air filter...). Today I have also seen that the gasoline circuit seems to hold pressure well also after some time that the car has been stopped, so there should be no issue there.
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Old Aug 6, 2015 | 04:19 AM
  #32  
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From: Worcestershire UK
W124 260E
gpaolo have you cleaned out the air control valve see picsin my early post . .Its just remove it from the engine and let it soa over night ,or you could spray inside it with carb cleaner.,at the same time check the hoses for crap and splits.
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Old Aug 7, 2015 | 07:13 AM
  #33  
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Mercedes 200E W124
Not yet, I have to go through the diagrams I found last month to see if I can locate the valve, because I'm not sure of where it is.
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Old Aug 7, 2015 | 02:43 PM
  #34  
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W124 260E
It as two rubber pipes comeing from it one is conected under the manifold and electric conection on the end .
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Old Aug 11, 2015 | 11:59 AM
  #35  
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Mercedes 200E W124
I have checked the idle air valve and it seems working fine. Resistance is correct and it moves quickly when it is powered.
While I was there, I have also checked the OVP relay and it is fine too.

If there isn't any other idea, I think I will take the car to the mechanic to get the mixture adjusted, after changing the air flow sensor it may be worthy to have it tuned.
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Old Aug 12, 2015 | 12:14 PM
  #36  
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From: Worcestershire UK
W124 260E
Whatever but keep us informed please [interested] .
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Old Aug 25, 2015 | 04:15 AM
  #37  
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Mercedes 200E W124
Hi all, yesterday I took the car to a new mechanic (Bosh specialist) to have the air/gas mixture tuned. He seemed quite confident of the nature of the problem, and this was the first time in years. He told me that it is a matter to adjust the air plate to get the right amount of air and that it is a quite long task to get it exactly adjusted.
In these days I have seen that, after the sensor replacement, the situation has stabilized. Now when the car is cold it always takes some seconds to start (5-6 seconds), but the econometer gets on the left side quickly enough.
I will see if this time is the good one. I will keep you informed!
Bye
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Old Aug 25, 2015 | 10:59 AM
  #38  
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From: Worcestershire UK
W124 260E
gpaolo 79 thank you , and as you have said,, post up the result after...
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Old Sep 1, 2015 | 03:37 AM
  #39  
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Mercedes 200E W124
Hi, I went yesterday to collect the car.
After the adjustment, it starts better but it still needs a couple of seconds to start running. The mechanic told me that the injector are not in perfect shape, so he suggests to change them (40€/each).
I will put it in my to-do list for this month maintenance...
Anyway, the car now seems to be running a lot better also in normal drive, for sure the mixture adjustment was a good thing to do.

Resuming, for other people with the same problem...
The original situation was random extremely difficult start up, especially when the car was parked in the sun and when parked for a period of time between a few hours and 3-4 days. Econometer indicating a high gas consumption during the first minutes running at idle after a difficult start. Hot start was fine.

All sensors have been tested fine except for the intake airflow potentiometer, which was completely worn out. Also the test port was indicating a potentiometer failure. Idle air valve was tested fine too.

After changing the sensor, the situation stabilized. The gas consumption wes greatly reduced at idle and the car was taking always a few seconds to start up, in every conditions.

After the mixture calibration, the car is starting up in a couple of seconds and it seems that the injectors (25 years old...) need to be changed. In general, it runs better and it is more responsive.


So it seems to have been a combination of different issues.
I guess that for me this thread has reached its purpose. I will update it when I will change the injectors, in the meanwhile thank you for your collaboration!
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