E-Class (W210) 1995-2002: E 200, E 220D, E 240, E 290TD, E 300TD, E 200, E 240, E 280, E 320, E 420, E 430 (Wagon, Touring, 4Matic)

FlatlineEF9's W210 Rebuild thread

Old 06-08-2018, 05:41 PM
  #251  
MBWorld Fanatic!
Thread Starter
 
FlatlineEF9's Avatar
 
Join Date: Aug 2005
Location: Hawaii
Posts: 1,274
Received 26 Likes on 22 Posts
1996 E320, 2018 Ducati Panigale V4S, 2012 1199 Panigale
Been a while since i updated you guys. A lot has happened with the build, and not good stuff. lol

Just for fun. Random pic from my friend who spotted my car parked outside Honolulu club.

My radiator took a huge crap. It was the last component of my cooling system that was still original. Not bad considering that it went 199k miles and 22 years without being replaced. The radiator didnt actually fail. The connection to the upper radiator hose cracked and blew open. Luckily i was a block away from home at a gas station. I got the coolant low warning, and i went straight home. So far, the water pump, hoses, and thermostat were already replaced over the past few years. The price difference between a "made in china" radiator and Genuine MB radiator was only like 80 bucks. I opted for the genuine product.




Pic after i replaced it. Was still running a bit warm so i added water wetter from Redline and it dropped my coolant temps around 10C. Pardon the messy engine bay.


Next issue was my front tires needed to be replaced. My front camber is pretty negative (-4 degrees), so the tire wear on the front is a bit extreme to the inner 2 inches of the tire. I got new Pirellis, but an issue arose.



The issue was that my front tires were only a few mms away from my front bumper and fender. It looked cool and didn't really rub except on very wide turns so i was fine with it. However, the new Pirellis are are couple mm wider, even though the tire size is exactly the same. It was rubbing on the edge of the fender where it meets the front bumper and rubbing on the bumper as well. I ended up buying some washers and installed them on the sides of the fenders and the bumper. It spaced out the fender and bumper about 5mm, ending the rubbing.


Another just for fun pic. Lowered my friends E63S so i snapped an "after" pic.

Last edited by FlatlineEF9; 06-08-2018 at 05:52 PM.
Old 06-08-2018, 06:23 PM
  #252  
MBWorld Fanatic!
Thread Starter
 
FlatlineEF9's Avatar
 
Join Date: Aug 2005
Location: Hawaii
Posts: 1,274
Received 26 Likes on 22 Posts
1996 E320, 2018 Ducati Panigale V4S, 2012 1199 Panigale
So i went on vacation and came back after a couple weeks. Car was running fine. I drove her to work and drove her back home, no problems. A couple hours later, the car wouldn't start. It cranked and cranked but no start. I'm having the notorious w210 warm start issue. I changed the camshaft position sensor. Still having the issue. I replaced the crankshaft position sensor see pic below (which was a PITA to get to) and its still having the warm start issue. It might be a fuel problem. The car as been sitting at home for the past few weeks. I'm scared to drive her and get stranded somewhere if i stop. 199k miles, currently.


Old 07-13-2018, 04:34 PM
  #253  
MBWorld Fanatic!
Thread Starter
 
FlatlineEF9's Avatar
 
Join Date: Aug 2005
Location: Hawaii
Posts: 1,274
Received 26 Likes on 22 Posts
1996 E320, 2018 Ducati Panigale V4S, 2012 1199 Panigale
Update:

The start issue originally started as my crankshaft sensor and apparently my fuel pump crapped out one week later.

Replaced fuel pump, fuel filter, and fuel pressure regulator. Running good now. 199,300 miles. Also threw in a Lucas fuel system treatment.

Car feels like it has more top end pull. I wonder if the fuel pump has been slowly going out and my car was leaning out at high revs.








Old 08-06-2018, 09:52 PM
  #254  
MBWorld Fanatic!
Thread Starter
 
FlatlineEF9's Avatar
 
Join Date: Aug 2005
Location: Hawaii
Posts: 1,274
Received 26 Likes on 22 Posts
1996 E320, 2018 Ducati Panigale V4S, 2012 1199 Panigale
More maintenance work. Neutral safety switch replaced this weekend. Got to tackle the flex discs too. The rear is ok for now but the front is super bad. Stay tuned. Next mods will be more interior work and some new exhaust work.
Old 08-06-2018, 09:53 PM
  #255  
MBWorld Fanatic!
Thread Starter
 
FlatlineEF9's Avatar
 
Join Date: Aug 2005
Location: Hawaii
Posts: 1,274
Received 26 Likes on 22 Posts
1996 E320, 2018 Ducati Panigale V4S, 2012 1199 Panigale

Attended cars and coffee ala moana with my two buddies. All black crew.
Old 08-07-2018, 08:56 AM
  #256  
Junior Member
 
Eurow's Avatar
 
Join Date: Dec 2014
Posts: 69
Received 6 Likes on 5 Posts
1997 E320
Car looks great, man! Keep us updated on the interior, I need some inspiration!

Last edited by Eurow; 08-07-2018 at 09:00 AM.
Old 08-07-2018, 01:53 PM
  #257  
MBWorld Fanatic!
Thread Starter
 
FlatlineEF9's Avatar
 
Join Date: Aug 2005
Location: Hawaii
Posts: 1,274
Received 26 Likes on 22 Posts
1996 E320, 2018 Ducati Panigale V4S, 2012 1199 Panigale
Originally Posted by Eurow
Car looks great, man! Keep us updated on the interior, I need some inspiration!
Will do. I am going to drop off some pieces to be leather wrapped next week.
Old 08-10-2018, 04:24 PM
  #258  
MBWorld Fanatic!
Thread Starter
 
FlatlineEF9's Avatar
 
Join Date: Aug 2005
Location: Hawaii
Posts: 1,274
Received 26 Likes on 22 Posts
1996 E320, 2018 Ducati Panigale V4S, 2012 1199 Panigale

some say my flex disc needed to be changed.
Old 09-05-2018, 05:22 PM
  #259  
MBWorld Fanatic!
Thread Starter
 
FlatlineEF9's Avatar
 
Join Date: Aug 2005
Location: Hawaii
Posts: 1,274
Received 26 Likes on 22 Posts
1996 E320, 2018 Ducati Panigale V4S, 2012 1199 Panigale
Replaced the sunroof seal and did some minor inner rust repair/sealing in the front sunroof drain. Note: when installing the new sunroof seal, lubricate with dish soap...makes the job waaaay easier. My previous seal didn't have an issue but i figured since i was going to pull it out for the repair, id just replace it with new. I dropped off some more parts to be leather wrapped. Waiting on the call to pick them up. More to come. Stay tuned.
Old 09-05-2018, 05:27 PM
  #260  
MBWorld Fanatic!
Thread Starter
 
FlatlineEF9's Avatar
 
Join Date: Aug 2005
Location: Hawaii
Posts: 1,274
Received 26 Likes on 22 Posts
1996 E320, 2018 Ducati Panigale V4S, 2012 1199 Panigale
Old 10-02-2018, 04:35 PM
  #261  
MBWorld Fanatic!
Thread Starter
 
FlatlineEF9's Avatar
 
Join Date: Aug 2005
Location: Hawaii
Posts: 1,274
Received 26 Likes on 22 Posts
1996 E320, 2018 Ducati Panigale V4S, 2012 1199 Panigale

One of the biggest eyesores on my car has to be the rockchip damage. After years of use and probably improper prep, a lot of paint has been peeling off the grille and the front lip has taken a beating by the rocks. I pulled off the front lip for a respray and bought a new grille to be sprayed body color as well.
Old 10-02-2018, 04:37 PM
  #262  
MBWorld Fanatic!
Thread Starter
 
FlatlineEF9's Avatar
 
Join Date: Aug 2005
Location: Hawaii
Posts: 1,274
Received 26 Likes on 22 Posts
1996 E320, 2018 Ducati Panigale V4S, 2012 1199 Panigale


I'm pretty satisfied with the result. Makes the front end look way cleaner and brighter. Update: Still waiting on getting the interior parts back from wrapping
The following 2 users liked this post by FlatlineEF9:
illest (10-04-2018), KC MOeuro (11-11-2019)
Old 10-02-2018, 07:03 PM
  #263  
Super Member
 
nelson09's Avatar
 
Join Date: May 2009
Location: OC
Posts: 584
Likes: 0
Received 7 Likes on 6 Posts
1999 E320
Nice work way to breathe a little life into her here and there to keep her going. A fine specimen!
The following users liked this post:
FlatlineEF9 (10-02-2018)
Old 12-27-2019, 06:41 PM
  #264  
MBWorld Fanatic!
Thread Starter
 
FlatlineEF9's Avatar
 
Join Date: Aug 2005
Location: Hawaii
Posts: 1,274
Received 26 Likes on 22 Posts
1996 E320, 2018 Ducati Panigale V4S, 2012 1199 Panigale
Warning long post with lots of pics. Been away for a while and wanted to update you guys. Still driving the car daily. Almost 240k miles. So first thing i did recently was replace the rear lower control arm bushings. I didn't realize how bad they got. There was an audible squeak when i would drive the car, and i always thought it was my urethane camber arms that was causing the problem. After dozens of times lubing them and trying every trick in the book, i decided to closely inspect the rest of the arm bushings and discovered these guys pretty much destroyed. Replaced both sides...now no more squeak.


Old 12-27-2019, 06:47 PM
  #265  
MBWorld Fanatic!
Thread Starter
 
FlatlineEF9's Avatar
 
Join Date: Aug 2005
Location: Hawaii
Posts: 1,274
Received 26 Likes on 22 Posts
1996 E320, 2018 Ducati Panigale V4S, 2012 1199 Panigale
Next thing that happened in late November. I was driving home from work and started to hear a knocking sound from under the car. It sounded like a tire had separated and was flapping on the inner fender well. I got out to inspect my car and couldn't find anything wrong. I figured it might be some other problem. In accelerating back on the freeway, the car didn't make noise until 50mph...so i rode the shoulder and kept it under 50. I took the sidestreets home. About 3 blocks from my house, the knocking got louder and then disappeared. Car drove fine. In doing some research, i concluded that it was most likely the drive shaft spline dust boot. Upon removing my exhaust, and driveshaft...i was correct.





Since i was removing the driveshaft, i changed out the exhaust hangars, driveshaft center bearing, dust boot, and re-lubed everything. Also replaced the rear flex disc.


Reassembled everything and she runs like a champ again.
Old 12-27-2019, 06:52 PM
  #266  
MBWorld Fanatic!
Thread Starter
 
FlatlineEF9's Avatar
 
Join Date: Aug 2005
Location: Hawaii
Posts: 1,274
Received 26 Likes on 22 Posts
1996 E320, 2018 Ducati Panigale V4S, 2012 1199 Panigale
Next to the mods. I know that's what you guys really view this thread for...not my maintenance. Ordered the euro display plate and plate frames from Brabus in Germany. I like the look of it. I removed the german plate i had that read "BRABU5" we will get into what i did with that, in my next post.





Old 12-27-2019, 06:59 PM
  #267  
MBWorld Fanatic!
Thread Starter
 
FlatlineEF9's Avatar
 
Join Date: Aug 2005
Location: Hawaii
Posts: 1,274
Received 26 Likes on 22 Posts
1996 E320, 2018 Ducati Panigale V4S, 2012 1199 Panigale
Some of you know that i have been in search of a euro spec trunk. Its been a long time coming but I'm happy to say that i was finally able to make it happen. Finding a seller who was willing to ship a $200 trunk all the way to Hawaii from Europe was quite a challenge. I reached out to dozens of sellers and finally found one in Germany who spoke english and was able to ship via DHL and UPS to Hawaii. There was also an issue with customs, which seized the trunk and held it in a warehouse in LA for almost 30 days. I had to register myself as a customs broker and pay the custom duties. With shipping, the trunk ended up being more than the blue book of the car...or the new IPhone. lol.






As you can see, the trunk was kind of beat up. Dents and surface rust galore. Believe it or not, this was the best trunk i could find from the german seller. I gave it to the body shop for bodywork and paint back in September.
Old 12-27-2019, 07:05 PM
  #268  
MBWorld Fanatic!
Thread Starter
 
FlatlineEF9's Avatar
 
Join Date: Aug 2005
Location: Hawaii
Posts: 1,274
Received 26 Likes on 22 Posts
1996 E320, 2018 Ducati Panigale V4S, 2012 1199 Panigale
The reason i wanted a euro spec trunk is 1) its rare here in the US, even more so in Hawaii...i don't know anyone with one in a 210. and 2) my oem trunk has crazy rust.

You can see that with the license plate on, little rust is visible but you can start to see the bubbling.





Once i removed the plate and the trim, the full extend of the rust is apparent.







Old 12-27-2019, 07:14 PM
  #269  
MBWorld Fanatic!
Thread Starter
 
FlatlineEF9's Avatar
 
Join Date: Aug 2005
Location: Hawaii
Posts: 1,274
Received 26 Likes on 22 Posts
1996 E320, 2018 Ducati Panigale V4S, 2012 1199 Panigale
Finally got the trunk back from the bodyshop 2 weekends ago. The paint is perfect. They said their bodyguy took about 6 hours to clean the trunk up and remove all the surface rust to prep for paint. Painted OEM pearl black to match.

Here is a pic before

And after. I'm super pleased with the result. Also changed the rubber around the key hole. Kept my original star emblem from the USDM trunk for sentimental reasons.

And lastly. Installed the BRABU5 plate and plate frame that was on the front of my car. Love the way it turned out. The trunk wasn't aligned in this pic. truthfully i stripped one of the nuts and had to borrow a tap from my friend. I aligned the trunk on Wednesday.

Another little added feature is the euro emergency triangle. The oem USDM trunk doesn't have this, but the euro trunk does. Kind of a cool touch that no one will see or notice.


The following users liked this post:
4MUDDER (12-31-2019)
Old 12-30-2019, 10:50 AM
  #270  
MBWorld Fanatic!
 
illest's Avatar
 
Join Date: Aug 2006
Location: dc
Posts: 1,154
Received 77 Likes on 62 Posts
4 matic
The new trunk looks good. I have similar rust on my trunk that needs to be addressed. Where are you going to mount your plate?
Old 12-30-2019, 03:57 PM
  #271  
MBWorld Fanatic!
Thread Starter
 
FlatlineEF9's Avatar
 
Join Date: Aug 2005
Location: Hawaii
Posts: 1,274
Received 26 Likes on 22 Posts
1996 E320, 2018 Ducati Panigale V4S, 2012 1199 Panigale
Thanks Illest. I put my Hawaii plate over the euro one but it looks ugly. Will take the plate off and just run the euro one for events and photoshoots.
Old 04-24-2020, 01:13 AM
  #272  
Member
 
W205_Merc's Avatar
 
Join Date: Apr 2019
Posts: 179
Received 29 Likes on 27 Posts
2002 E55 AMG, 2015 Mercedes C300 4Matic
i love your thread, if you can assist in how i can locate such BRABUS items that would be amazing. I own a 02 Tectite grey E55 200k miles and still strong.
Old 11-19-2021, 02:58 PM
  #273  
Senior Member
 
MattCordell's Avatar
 
Join Date: Jun 2019
Posts: 444
Received 65 Likes on 59 Posts
C43 AMG with a tune up
You made your car look very tasty.
Looks nice with the Brabus toys.
Unfortunately I couldn't see any interior photos in this thread only exterior photos?
Do you also have door pins and gear knob?
I would like to see your steering wheel.

Makes me wonder how you can have rust on your car when you're located in Hawaii?
Must be the sea breeze in Hawaii eating your metal?
Old 11-21-2021, 11:00 AM
  #274  
Super Member
 
Paxfobiscum's Avatar
 
Join Date: Jan 2002
Location: New York City
Posts: 560
Received 49 Likes on 42 Posts
Chevrolet Chevette, Ford Pinto, Pontiac Aztek, Trabant, Yugo GV (and all the worst cars ever built)
I like this thread.
Old 03-25-2024, 12:01 PM
  #275  
Newbie
 
amordecarros's Avatar
 
Join Date: Mar 2024
Posts: 1
Likes: 0
Received 0 Likes on 0 Posts
w210 Brabus, CLK55 Amg, McLaren 720S, EF8
Brabus cluster

hey do you still have that car you put the brabus 200mph cluster? How did it work out for you? Was it just plug and play? Would appreciate your help trying to buy one for my W210
Originally Posted by SerbNerd
Dat Brabus cluster with the 200mph reading...oh how I wish. Did Brabus ever do a w210 facelift cluster?

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 

Thread Tools
Search this Thread
Rate This Thread
Rate This Thread:
You have already rated this thread Rating: Thread Rating: 0 votes,  average.

Quick Reply: FlatlineEF9's W210 Rebuild thread



All times are GMT -4. The time now is 09:56 AM.