E-Class (W211) 2003-2009

Headlight Wiring Insulation Gone

Thread Tools
 
Search this Thread
 
Rate Thread
 
Old 04-10-2015, 02:47 PM
  #1  
Junior Member
Thread Starter
 
garrettmoore's Avatar
 
Join Date: Jul 2014
Posts: 56
Likes: 0
Received 0 Likes on 0 Posts
'09 E550
Headlight Wiring Insulation Gone

The insulation on all three of the wires that run to my drivers-side low beam headlight bulb has basically rotted away, leaving the wires exposed.

What's the best way to fix it? There is so little slack and room to work.
Old 04-10-2015, 02:52 PM
  #2  
Member
 
Blitz2639's Avatar
 
Join Date: Oct 2014
Location: SWFL
Posts: 155
Received 1 Like on 1 Post
2008 E350, 2010 GL550
Unfortunately a common characteristic. I just did mine recently and removed the headlamps to install HIDs and while doing that I used some felt tape and electrical tape to cover the exposed wires. Taking them out just makes it easier to work with.
Old 04-10-2015, 10:43 PM
  #3  
MBWorld Fanatic!

 
bbirdwell's Avatar
 
Join Date: Jan 2014
Location: Republic of Texas
Posts: 3,222
Received 929 Likes on 721 Posts
'99 and '05 E55 AMG
Consider a double layer of electrical tape with nylon Tye-wraps at each end to prevent the tape from unraveling. It is a PITA to wrap but it beats replacing a melted wiring harness. Remember, slower is faster. Take your time. A few extra minutes wrapping it now saves you hours on the side of the road later.


Otherwise, spend the money on a new harness and in a few years re-post the same problem.


Good luck with it.

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 


You have already rated this thread Rating: Thread Rating: 0 votes,  average.

Quick Reply: Headlight Wiring Insulation Gone



All times are GMT -4. The time now is 03:46 AM.