Radiator coolant leaking into AC system?!
I have a 2016 Mercedes E class w212 4matic (03/15), that was previously involved in an accident. The car, since I bought it, had problems but I fixed almost all of them; but one problem remains!
Since sometime, my coolant levels keep decreasing whenever I drive the car, typically I would get "coolant level low" message every two weeks. I went to my local garage and told him about the problem, so he pressurized my coolant system with air and left it for about 2 hours, but not a single drop of coolant has decreased; the coolant level was the same. The garage then concluded that I don't have a leak in my cooling system. So what I did was change my radiator cap, and it appeared to be a little bit faulty when I changed it. Anyway, I didn't get the coolant level low message for about 1 month, maybe? But all this time and before I went to the garage, I kept smelling radiator's coolant in my AC. As I'm driving, I would suddenly start smelling coolant through my AC (when its on) for about 1 minute then it would disappear. Also, when the AC is off and the car is hot, I could feel heat over my dashboard near the windshield and in the AC ventilations. But today, with a cold morning, I pressed my gas pedal really hard from a traffic light, and immediately smoke came out from the AC on the driver side, and when I smelled it, it completely smelled like radiator coolant (the ac was off)!!!! The white smoke (more like heavy steam) kept coming for about 5 minutes until it stopped. I assume it is radiator coolant because that's what's obvious to me from the smell and the disappearing coolant, but what could be leaking coolant vapor into my AC system?? And why is my coolant evaporating in the first place? could it be another faulty cap? I did buy a used cap but when I placed it, I immediately felt the difference between my old and new caps; I also didn't get the coolant low message for about one month, but could've the cap condition deteriorated?
If you have any experience with this or you know what possibly could be the problem, I would appreciate an answer.
Thank you and sorry for the long post.




Since your caps are questionable, I would install a Tee on small coolant hose and put pressure gauge on it. That would tell you if your system pressurizes and keeps the pressure. Had something like it on my Ford Powerstroke for different reasons and with pressure gauge tied to side mirror, could observe the pressure during driving.
Also if you have heater core leak, it will show drip over transmission when you go under the car as that is where the drainage goes.
Last edited by kajtek1; Nov 11, 2019 at 11:06 AM.
Since your caps are questionable, I would install a Tee on small coolant hose and put pressure gauge on it. That would tell you if your system pressurizes and keeps the pressure. Had something like it on my Ford Powerstroke for different reasons and with pressure gauge tied to side mirror, could observe the pressure during driving.
Also if you have heater core leak, it will show drip over transmission when you go under the car as that is where the drainage goes.
I did pressurize my system as I mentioned earlier, it does keep the pressure when the car is off. Anyway, today I went to the dealership and bought a brand-new radiator cap. However, I still smell radiator coolant odor from the AC vents..
But As I mentioned, today was a cold day, so the heat (that I always feel coming from the AC) became visible in the form of thick steam or smoke due to the difference of weather temperature and the heat emitted from the AC vents; note, my windows were down. So this leads me to believe the smoke (steam) wasn't from the heater core, but why is there heat coming from my ac vents and from over the dashboard?? Could that be related to the heater core?
PUt heat on HIGH and hottest setting.
Watch engine temp gage.
Smell inside every once in a while.
Look for drips under dash or wet carpet.
Do windows fog over easily and defrost does not seem to work?
Smeel sweet like coolant inside?
Then heater core is leaking.
might be small tiny drip or full blown gusher.
Have it checked.




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My guess is that the core might have weak seal on its side and when it holds the pressure cold, getting it hot might open the miniature crack.
But reports say about 1/2l loss a month, meaning couple drops per hr. Such leak would take holding the pressure for a week to show the difference.
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Anyway, I went to my local garage and during inspection, the mechanic found transmission fluid in my radiator's coolant!
What could be leaking transmission fluid into radiator coolant?? Any suggestions please?




Anyway, I went to my local garage and during inspection, the mechanic found transmission fluid in my radiator's coolant!
What could be leaking transmission fluid into radiator coolant?? Any suggestions please?
Last edited by RA72825; Nov 14, 2019 at 03:14 PM.
Here is a picture from the time of accident of my car:




Here is a picture from the time of accident of my car:
My mechanic will inspect further my car on Saturday so am just hoping that coolant didn't go into transmission or am doomed.




Just a note - there's no filler tube on these cars. Fluid needs to be pumped in from the drain plug which requires a special adapter (available on Amazon) or be prepared to pay the dealer a pretty penny to do it.




Gears don't like to work with water.
The leak might be result of the accident, but those radiator-build coolers do fail occasinally on all brands.




I should point out I've never heard of a blown head gasket or cracked head on these cars, I've just been turning wrenches for 20+ years. Also, once you've repaired a wreck, anything and everything is possible.
I should point out I've never heard of a blown head gasket or cracked head on these cars, I've just been turning wrenches for 20+ years. Also, once you've repaired a wreck, anything and everything is possible.




PUt heat on HIGH and hottest setting.
Watch engine temp gage.
Smell inside every once in a while.
Look for drips under dash or wet carpet.
Do windows fog over easily and defrost does not seem to work?
Smeel sweet like coolant inside?
Then heater core is leaking.
might be small tiny drip or full blown gusher.
Have it checked.
The first product is the Bar's Leak Blown Head gasket seal, here: https://barsleaks.com/product/blown-...t-repair-hg-1/
The second product is Bar's leak heater core Stop Leak liquid aluminum, here: https://barsleaks.com/product/liquid-aluminum-1186/
I've sent an email to bar's leaks asking them whether I can mix both of the products in my coolant or would it cause a problem. I still haven't done anything though.
I'm now confused which product should I pour in my radiator, the blown head gasket seal or the liquid aluminum. On the box of the head gasket seal it also says that it stops heater cores leaks also in addition to head gasket and stuff. The other product is designed for radiator and heater core leaks only, and it is liquid aluminum while the head gasket seal is carbon fibre. So, the head gasket seal seems stronger to me as Bar's leaks advertise, but which should I use, the liquid aluminum or head gasket seal..
My car's radiator is currently filled with tap water to clean the oil residues from the old radiator. I'm thinking of putting the blown head gasket seal for now, and when I put real coolant I put the liquid aluminum heater core stop leak. But I was thinking if whether it will cause some chemical reaction and the 2 products would affect each other, so am not sure what to do.
Bar's Leaks still didn't reply to my email so am really confused. Does anyone have past experience with these products? Thanks
You will f***k up this car for life if you pour that crap into your radiator. It sticks to everything inside your motor. Best of luck to you going forward.
so what do u think, will stop leak ruin my car?? I already flushed my system 3 times and its clean now, will it still hurt if I used stop leak?
Or remove it and pressurize on bench....
Stop leak stuff is temp fix IF it works BUT can do MORE HARM then good by blocking required passages ways inside coolant flow paths.
Could cause you to burn up engine which is worse then adding coolant every day.
FIX IT RIGHT - Save ya money and FIX it right or sell it.


