E-Class (W212) 2010 - 2016: E 350, E 550
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Custom Caliper Plates

Old Sep 18, 2024 | 06:47 PM
  #1  
grb39633's Avatar
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2011 E350 W212 AMG sport package
Custom Caliper Plates

Just looking for some opinions on these..
As you all know getting the OEM covers are close to impossible..
I made these on a CNC Mill.
They are all Aluminum.Not sure if I should paint them or not..I'm also gonna make something close for the rear calipers also


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Old Sep 20, 2024 | 08:40 AM
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2011 E350 W212 AMG sport package


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Old Sep 20, 2024 | 10:53 AM
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19 GLA45, 86 560SL, former: 14 E550 4Matic, 09 E350 4Matic, 83 240D manual, 78 450SLC, 81 500SLC
I like where you're going with this.

I would try fly cutting the top face after engraving the Mercedes text. If you can't flycut that size in one pass with your machine, try using more coolant and/or updating your workholding to reduce the step between passes. Some other ideas: use a face mill to face the part in one pass, use a small bit and tiny stepovers to make the facing take forever, surface grind it, hit it with a belt grinder with a few grits to remove tool marks and give it a finish that you like, etc...



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Old Sep 20, 2024 | 11:38 AM
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2011 E350 W212 AMG sport package
Thanx,
Actually that's a scuff mark from scotch Brite because I dropped the thing .The pictures were just a test fit..I made 6 sets to mess around with til I figure out the final look ..
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Old Sep 20, 2024 | 02:28 PM
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19 GLA45, 86 560SL, former: 14 E550 4Matic, 09 E350 4Matic, 83 240D manual, 78 450SLC, 81 500SLC
Nice. Sounds like you're on the right track.

Have you tried to find a font close to the original Mercedes font? I wonder what the closest one out there is...
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Old Sep 20, 2024 | 03:23 PM
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2011 E350 W212 AMG sport package
I haven't really looked for any kind of font yet..The name was put on with a laser etcher...Im not trying to duplicate MB actual cover..Just want it to look good .I've made a lot of stuff for my car..Wheel spacers and end link mounts..
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Old Sep 21, 2024 | 01:39 AM
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2014 - W212.065 - E400 ( M276.820, 3 liter Turbo) RWD not Hybrid
Originally Posted by ChuangTzu
Nice. Sounds like you're on the right track.

Have you tried to find a font close to the original Mercedes font? I wonder what the closest one out there is...
Probably this one on my E400........... other big caliper will be written as AMG




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