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W463A G63 muffler delete? Anyone done? Issues?

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Old Oct 7, 2020 | 11:03 AM
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W463A G63 muffler delete? Anyone done? Issues?

Curious if anyone has any experience doing a muffler delete on the new G63 and if there are any issues, CELs or anything along with what happens to the exhaust button?

Thanks
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Old Oct 7, 2020 | 09:37 PM
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Yes, search this forum for "muffler delete" and you will find many threads.
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Old Oct 9, 2020 | 09:52 AM
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Originally Posted by Bob Z.
Yes, search this forum for "muffler delete" and you will find many threads.
Thanks Bob, but there isn't any mention of any error codes or check engine lights that's what I'm specifically trying to work out. Don't know how removing the valves would do.

Thanks
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Old Oct 9, 2020 | 09:59 AM
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Originally Posted by marcolarco52
Thanks Bob, but there isn't any mention of any error codes or check engine lights that's what I'm specifically trying to work out. Don't know how removing the valves would do.

Thanks
I saw a YouTube video not long ago where some kids took the mufflers off their Dad's G and drove around - no CELs. You can probably find it there.
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Old Oct 9, 2020 | 11:20 AM
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Wow, I can’t even get my kids to move a car out of the garage let alone take parts off🤔
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Old Dec 4, 2020 | 03:24 PM
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Spoke to the guys from the YouTube video nice owner and he has a YouTube channel.

Apparently one of their friends did the muffler delete on his 20 g63 and after a couple days the truck went into limp mode which I'm assuming is due to the missing exhaust valve bring unplugged.

This is what I was looking for as all muffler delete posts before were of previous gen g63s.

Last edited by marcolarco52; Dec 5, 2020 at 03:25 PM.
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Old Dec 4, 2020 | 07:54 PM
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Originally Posted by marcolarco52
Spoke to this guys from the YouTube video nice owner and he has a YouTube channel.

Apparently one of their friends did the muffler delete on his 20 g63 and after a couple days the truck went into limp mode which I'm assuming is due to the missing exhaust valve bring unplugged.

This is what I was looking for as all muffler delete posts before were of previous gen g63s.
better to remove the secondary cats. I haven’t done that but very tempted. I did it in my 18 Amg Gtr and my 2020 Gtr pro. Zero issues, better sound without being too loud and more pops.

aaand easily reversible. ( cheap too )
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Old Dec 5, 2020 | 08:34 AM
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Originally Posted by marcolarco52
Spoke to this guys from the YouTube video nice owner and he has a YouTube channel.

Apparently one of their friends did the muffler delete on his 20 g63 and after a couple days the truck went into limp mode which I'm assuming is due to the missing exhaust valve bring unplugged.

This is what I was looking for as all muffler delete posts before were of previous gen g63s.
If that's the case it is easy to remove the valve module from the factory muffler assembly and then you can just zip tie it up out of the way. There aren't any sensors or anything running to the muffler, so if it just needs the valve module connected it's an easy fix. I'm running an aftermarket valved exhaust, but I think it could stand to be louder. I might have my mechanic fab up a straight pipe with some tips on it just to get it louder. I took off the mufflers and started it while it was on the lift and it wasn't terribly noisy. Seemed like it would be bearable, but not sure if there would be drone at highway speeds.
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Old Dec 5, 2020 | 09:40 AM
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Originally Posted by V8ray
better to remove the secondary cats. I haven’t done that but very tempted. I did it in my 18 Amg Gtr and my 2020 Gtr pro. Zero issues, better sound without being too loud and more pops.

aaand easily reversible. ( cheap too )
Ya that is a possibility as they're directly above the mufflers, would be a simple pipe replacement for that. How much did it cost you for you gtr/gtr pro? And do you have and clips/pics?

Cheers
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Old Dec 5, 2020 | 09:42 AM
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Originally Posted by The Butcher
If that's the case it is easy to remove the valve module from the factory muffler assembly and then you can just zip tie it up out of the way. There aren't any sensors or anything running to the muffler, so if it just needs the valve module connected it's an easy fix. I'm running an aftermarket valved exhaust, but I think it could stand to be louder. I might have my mechanic fab up a straight pipe with some tips on it just to get it louder. I took off the mufflers and started it while it was on the lift and it wasn't terribly noisy. Seemed like it would be bearable, but not sure if there would be drone at highway speeds.
Considered that also just don't like the fact that having the valve zip tied up under the truck not sure about that one.
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Old Dec 5, 2020 | 11:38 AM
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Originally Posted by marcolarco52
Considered that also just don't like the fact that having the valve zip tied up under the truck not sure about that one.
You would never know it was there. There is a metal clip that holds the factory wire for the module to the shield under there. You can probably fasten it to that somehow. It would be just fine. Three nuts hold the module onto the valve. Pretty easy to remove.
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Old Dec 6, 2020 | 09:37 AM
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Originally Posted by The Butcher
You would never know it was there. There is a metal clip that holds the factory wire for the module to the shield under there. You can probably fasten it to that somehow. It would be just fine. Three nuts hold the module onto the valve. Pretty easy to remove.
I'm going to consider the secondary cat delete as I don't want it overly loud, just some more tone and pops.

Anyone else do this on their 19+ g63, only worry is throwing any codes.
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Old Dec 6, 2020 | 09:46 AM
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Originally Posted by marcolarco52
I'm going to consider the secondary cat delete as I don't want it overly loud, just some more tone and pops.

Anyone else do this on their 19+ g63, only worry is throwing any codes.
You won’t regret it. The best thing is that if you drive it in comfort mode the valves still help to quiet the exhaust. This is in my “to do” list for the G.
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Old Dec 6, 2020 | 10:19 AM
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Originally Posted by marcolarco52
I'm going to consider the secondary cat delete as I don't want it overly loud, just some more tone and pops.

Anyone else do this on their 19+ g63, only worry is throwing any codes.
I would think deleting the secondary cat would have more chance of throwing codes than deleting the muffler. I haven't crawled under there to look, but I would assume there is a sensor after the second cat, but before the muffler. If you delete that cat I would think that sensor would take issue with it.

Is there a reason you don't just get an aftermarket valved exhaust? I did a Fi Exhaust valved kit and it sounds good. Not obnoxiously loud, but definitely more aggressive than stock.
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Old Dec 6, 2020 | 10:28 AM
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Originally Posted by The Butcher
I would think deleting the secondary cat would have more chance of throwing codes than deleting the muffler. I haven't crawled under there to look, but I would assume there is a sensor after the second cat, but before the muffler. If you delete that cat I would think that sensor would take issue with it.

Is there a reason you don't just get an aftermarket valved exhaust? I did a Fi Exhaust valved kit and it sounds good. Not obnoxiously loud, but definitely more aggressive than stock.
secondary cats have no sensors. I have done that mode to my 18 Amg Gtr and to my 20 Gtr pro. I have others friends that have done the same to another Gtr. No issues whatsoever. I would advice to try to remove the secondary cats before you spend big bucks on a fancy peace of steel.
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Old Dec 6, 2020 | 12:05 PM
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Originally Posted by The Butcher
I would think deleting the secondary cat would have more chance of throwing codes than deleting the muffler. I haven't crawled under there to look, but I would assume there is a sensor after the second cat, but before the muffler. If you delete that cat I would think that sensor would take issue with it.

Is there a reason you don't just get an aftermarket valved exhaust? I did a Fi Exhaust valved kit and it sounds good. Not obnoxiously loud, but definitely more aggressive than stock.
Not wanting to spend 10k on a exhaust when it's not needed and I'll be trading the 21 in for a 22 immediately when it arrives and so on.
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Old Dec 6, 2020 | 12:06 PM
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Originally Posted by V8ray
secondary cats have no sensors. I have done that mode to my 18 Amg Gtr and to my 20 Gtr pro. I have others friends that have done the same to another Gtr. No issues whatsoever. I would advice to try to remove the secondary cats before you spend big bucks on a fancy peace of steel.
I think I will take a look into this seeing as it's so far from the primary cats the O2 sensors shouldn't have a problem in the primaries.

Thanks again Ray I appreciate it!
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Old Dec 7, 2020 | 07:02 AM
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Originally Posted by marcolarco52
Not wanting to spend 10k on a exhaust when it's not needed and I'll be trading the 21 in for a 22 immediately when it arrives and so on.
Totally understand. For what it's worth, the Fi Exhaust is about $5K, and you can swap it out in your driveway in about 45 minutes. Literally one muffler clamp and three bolts for the actuator on each side. You could transfer that to the next one easily. If you end up being interested in the Fi let me know.

That being said, deleting the secondary cat is intriguing. @V8ray did you just have a muffler shop cut out the secondary Cat and install a new piece of pipe in place of it, or did you buy a new pipe entirely that only has one Cat? The Cats on the G63 are built into the downpipe, so deleting the secondary Cat would likely require removing the downpipe to cut the secondary Cat out. From my cursory investigation, getting at the upper bolts on the downpipe isn't very easy.

I also haven't confirmed this, but from what I can see on the G63 (US version) I think there might only be one Cat. I can only see one when I get under there to look. It's entirely possible there is a secondary Cat way up high near where the downpipe connects the exhaust manifold, but I wasn't able to see that from crawling under the truck and looking at it. This came up in another thread where a Euro G63 had the OPF removed. In the US we would have a secondary Cat instead of an OPF, but that thread is what had me getting under there to look and see what was on the US model. I was only able to find one Cat.

Last edited by The Butcher; Dec 7, 2020 at 07:05 AM.
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Old Dec 7, 2020 | 09:37 AM
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Originally Posted by The Butcher
Totally understand. For what it's worth, the Fi Exhaust is about $5K, and you can swap it out in your driveway in about 45 minutes. Literally one muffler clamp and three bolts for the actuator on each side. You could transfer that to the next one easily. If you end up being interested in the Fi let me know.

That being said, deleting the secondary cat is intriguing. @V8ray did you just have a muffler shop cut out the secondary Cat and install a new piece of pipe in place of it, or did you buy a new pipe entirely that only has one Cat? The Cats on the G63 are built into the downpipe, so deleting the secondary Cat would likely require removing the downpipe to cut the secondary Cat out. From my cursory investigation, getting at the upper bolts on the downpipe isn't very easy.

I also haven't confirmed this, but from what I can see on the G63 (US version) I think there might only be one Cat. I can only see one when I get under there to look. It's entirely possible there is a secondary Cat way up high near where the downpipe connects the exhaust manifold, but I wasn't able to see that from crawling under the truck and looking at it. This came up in another thread where a Euro G63 had the OPF removed. In the US we would have a secondary Cat instead of an OPF, but that thread is what had me getting under there to look and see what was on the US model. I was only able to find one Cat.
Ok, the AMG Gtr is obviously different but as far as components is the same. We cut the cat on each end of the pipe and welded a pipe in place, as simple as that. I know they are secondary cats because you can see the tiny cells on them. They are small.

For the G ( I haven’t cut them yet ) you can see on this video the long exhaust muffler and shortly after that is the secondary cats ( note it has no sensors ) the primary cats are located closer to the engine like you mentioned and it’s really hard to access them in the event you want to replace them and it would most likely cause you check engine lights if you don’t tune it for those modifications.

My opinion is this; it’s a no brainer if you want louder exhaust start with this easily reversible modification and if you feel you want more then replace the muffler.
I had two cayenne turbos in the past and did the same modification. Best bang for the buck. Only on my second cayenne I installed a tubi muffler and regretted Quicky. ( too much for a daily driver )
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Old Dec 7, 2020 | 09:42 AM
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Not sure if the video was uploaded but basically this is the secondary cats located next to the big muffler.

The primary ones are higher up very close to the engine almost towards the hot V of the engine.
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Old Dec 7, 2020 | 09:51 AM
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Originally Posted by V8ray

Not sure if the video was uploaded but basically this is the secondary cats located next to the big muffler.

The primary ones are higher up very close to the engine almost towards the hot V of the engine.
Ya that's perfect no O2 sensors near that way up high by the first cat, shouldn't be more then $120-$150 done on both sides simple straight piece of pipe 2 cuts and welding. Seen some videos on youtube of other amgs.

First video here is a C63S with ASM Module (lets the exhaust be valves on that car be fully open) and a secondary cat delete:

Second video here is a GLC63S with just the secondary cat delete (has a before and after):
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Old Dec 7, 2020 | 10:14 AM
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Originally Posted by V8ray

Not sure if the video was uploaded but basically this is the secondary cats located next to the big muffler.

The primary ones are higher up very close to the engine almost towards the hot V of the engine.
Excellent. I’ll be doing that in conjunction with the Fi Exhaust. Should get the additional sound my wife wants. Her previous G63 had catless down pipes and valves exhaust. I didn’t think she would like it but she ended up driving around that way a majority of the time.
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Old Dec 7, 2020 | 10:17 AM
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Originally Posted by marcolarco52
Ya that's perfect no O2 sensors near that way up high by the first cat, shouldn't be more then $120-$150 done on both sides simple straight piece of pipe 2 cuts and welding. Seen some videos on youtube of other amgs.

First video here is a C63S with ASM Module (lets the exhaust be valves on that car be fully open) and a secondary cat delete: 2019 Facelift C63S with ASR Module + Secondary Cat Delete

Second video here is a GLC63S with just the secondary cat delete (has a before and after): GLC 63AMGs with secondary cat delete
Let us know if you get any CEL after doing it. I’d definitely like to give it a shot.
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Old Dec 7, 2020 | 10:47 AM
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Originally Posted by The Butcher
Let us know if you get any CEL after doing it. I’d definitely like to give it a shot.
I won't be getting my 21 for a few months goes into production end of January so it'll be a bit of time. Shouldn't get any CEL as there's no sensors affected by the secondary cat just removes more emissions and quiets the exhaust some more.
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Old Dec 7, 2020 | 11:31 AM
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Originally Posted by marcolarco52
I won't be getting my 21 for a few months goes into production end of January so it'll be a bit of time. Shouldn't get any CEL as there's no sensors affected by the secondary cat just removes more emissions and quiets the exhaust some more.
Well, I'll post back here after I do it and let you know if I run into any issues. Thanks for posting this and thanks @V8ray for sharing your knowledge on the concept.
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