HID Conversion with pictures




What I did:
Remove the stock bulbs. Pull the metal retaining clip off the connector. The HID bulb necessitated modification of that clip. Trace the area around the base of the HID bulb onto the metal clip. Cut it out with a dremel and cut-off wheel attachment. Make sure not to bend this clip because it will make reinstallation difficult or cause the clip not to properly secure the bulb to the projector.
Slide bulb on to mounting clip. Keep to the side until it is ready for installation. Do not touch the bulb with bare hands or a dirty glove.
Take ballast assembly and apply some good double sided automotive grade tape to the back of the bulb. There is space at the bottom of the housing below the projector for this ultra slim ballast. Clean the bottom of the housing with some alcohol pads to remove any residue and to help with adhesion. Place the ballast as far into the housing as you can while keeping the ballast flat against the bottom of the housing. Insert ballast and press down to make sure it is adhered to the headlight housing.
Install the clip and HID bulb into the housing and turn clockwise to secure. Make sure both sides of the clip are secure to the projector housing. Plug the positive red wire from the HID kit to the yellow wire and black to brown on the original connector. Wrap the connector with electrical tape to keep the positive side from hitting any metal or other wires inside the headlamp housing. Neatly group the wires together with a zip tie and put all the wiring into the housing and put the back plate on the headlight housing.
You are all set. Make sure you get the harness that has the resistors wired in so you do not get the headlight warning message. I purchased my kit from http://cgi.ebay.com/ebaymotors/H10-H...Q5fAccessories And they prewired the resistor.
I have not fully tested the ballast in the housing or the headlight aiming since it is still light outside. I also need to make sure that the ballast does not produce too much heat inside the housing. This is a very low wattage system so I feel the heat should be minimal - possibly less than the stock halogen bulbs.
Last edited by BlownV8; May 2, 2009 at 07:04 PM.




Last edited by BlownV8; May 2, 2009 at 09:21 PM.








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The color of the HID bulbs is great. It really gives a highend look for my $70,000, when new, GL450.
I can't understand why these cars come equipped with H7 bulbs at the GL's price point. The key to this particluar kit is that the bulb base is metal. Most of the kits I've seen have a plastic base on the H7 retrofit bulb and that plastic base is thicker than the metal base in the H7 bulb. The way the clip works is that it has to be snug against the metal bulb base for it to lock-in to the housing. A thick plastic base makes it virtually impossible, unless you modify and make that plastic base thinner, to use the stock bulb retaining clips.
I really love the light from this kit. It is a big leap from the PIAA's and a giant leap from the stock H7's.




I'll walk through the steps but first I really want to thank BlownV8 for not only posting the step by step above, but for taking the time to answer a bunch of my questions. I'm very appreciative, and I owe you a couple of beers!
It took me about 1.5 hours from start to finish and no special tools other than a file. I actually scoped the project out one night beforehand looking at the plugs, fitting the ballast in the housing, etc so that helped. I did the drivers side first since I knew it was harder and figured once I got that done it would be downhill. Because of that you’ll see that the first picture already has the driver’s side in, also it’s easier to take clearer pictures on the passenger side install.
Picture #1 is during the day after I installed the driver's side with the passenger side still running the PIAAs.
Picture #2 is of the stock retaining clip after it is removed form the plug. As BlownV8 mentioned above, you need this to install the bulb back in the socket so you need to pay attention to it. Also as BlownV8 mentions HID bulbs with a metal base will fit with the clip whereas as thicker plastic ones won't. The kit I have has metal bases on the bulbs. One key point here that I learned is the clip does not hold the bulb itself. You can just pull the bulb out of the plug to remove it. Lesson number one for me.
Picture #3 is of the new HID bulb. It has pigtails for connection later to the ballast. It also has a rubber grommet around the wires. If you choose to drill through the housing cover, the grommet will pop in and provide a seal.
Picture #4 is of the HID bulb wiring running through the stock clip. Given the shape of the base of the new bulbs I didn't have to do very much modification to the clip. I actually only filed the long sides of the opening in the middle of the clip very, very slightly to pass the male/female pigtail wiring through. If you look at the clip, you'll see it looks identical to how it was before I started.
Picture #5 -bulb ready for installation. You'll see the rubber grommet removed (at top) and the retaining clip pushed all of the way up to the base of the bulb. This will be able to go back into the housing with no problems.
Picture #6 - Close-up of the retaining clip on the base of the bulb, it is snug and sits closely on the base of the bulb.
The rest of the pictures in the next post.
Picture #8 is what goes under the hood next – the ballast is on the upper left with pigtail wires that connect to the HID bulb pigtails. On the right is the square red/black plug that will plug into the OEM socket in the previous picture with a capacitor attached (blue), and the oval plug that goes into the ballast. I actually colored half of the red plug black with permanent marker where the black wire runs through. I did it so I could identify clearly under the hood to line it up on the side of the OEM socket with the brown wire (the ground wire),
Picture #9 here is the second thing I learned – when pushing the black and red wires with the male connectors through the red plastic plug, each of the male connectors that come through have tabs on the lower parts. I regret not taking a picture beforehand, but tried to point out where they would be. They need to be on the inside part of the plug, facing each other. You may need to pry them out a bit so when you push each of the male connectors through the red plastic plug, they sort of click in place and hold the male ends in place. Here’s why it’s a lesson learned, when I did the driver’s side and finished the bulb didn’t light. Turns out that when I pushed the above plug into the OEM socket, the male connectors kept sliding back without me realizing it and were not making a connection.
Picture #10 connections made under the hood to the OEM socket and the new plug going to the ballast; connection made with the HID pigtail to the pigtail from the ballast
Picture #11 same as picture above but here you can see the complete connections to the ballast before the go into the housing. You can see the connections from above to the left resting on top of the wheelwell.
Picture #12 both HIDs installed and lit with no error codes and working fine with the headlights set to Auto.
Once again I want to thank BlownV8 for all of his help. I would also recommend http://www.retro-solutions.com/ for the kit. I have no connection to them but read some very positive feedback about them and ordered on the basis of that. I emailed them a few times both before and after my order and all I can say is that Todd from retro-solutions was extremely helpful and courteous. Sorry for the very long two posts but if this augments BlownV8’s tutorial and helps someone else, I’d like to think I gave a little back in return for all of his help.
I am very happy with it. I got the 6000k H7 kit. George, who owns the business, was a great pleasure to deal with.
I was a little intimidated by the installation because my bulbs had the plastic bases, but I made it work with some improv. I reused the OEM metal clips as outlined in the very helpful DIY instructions above. I had to slightly bend some of the metal parts of the metal clips to get it to fit in the socket properly. Once I got one side on, the other was a breeze. Overall, the longest and painful part of installation was the filing. I didn't have a real metal file so I used my wife's metal nail file
. No error codes, all the wires and the small ballasts fit inside of the headlight housing. No drilling, no splicing, nothing. It was great. I will take some shots later, but I highly recommend xenithxenons, which I came across after I saw a writeup elsewhere.special thanks to blownv8 and redroc14 for the effort they took to post this step by step.
Last edited by ddcha; Dec 5, 2009 at 12:33 PM.
I just did the same conversion and am wondering about replacing the little bulbs(what are they? BTW
) w/ LED's...
Last edited by rayleiwu; Dec 27, 2009 at 03:03 AM.



