GL Class (X164) 2007-2012: GL320CDI, GL420CDI, GL450, GL550

EGR Error Code is Stumping Me

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Old May 2, 2023 | 01:47 PM
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'08 GL 320 CDI
EGR Error Code is Stumping Me

Concerning the exhaust gas recirc valve on the top/rear/driver's side of the engine I'm at a loss to figure this out. I keep getting a code that puts the engine into limp mode. I can clear this while still driving, but it usually comes back within minutes. Luckily, even though the fuel is being quite limited and demanded downshifts are not allowed, I can get by with manual shifting (if needed) because there's still a good amount of power available in the low RPM band. But it's annoying that I can't seem to figure this out

-- I've removed and cleaned the EGR valve a couple times - it's only ever slightly sooty - very light, actually
-- It physically moves well by my hand
-- A local indy was able to command it to open/close using their computer (it was in the shop for a different reason so they didn't have time to go further)

Is there another sensor for this system that I'm not aware of? My googling for this code keeps coming back to "just replace the EGR". But it seems like the EGR is functioning correctly.

Last edited by DennisG01; May 2, 2023 at 01:52 PM.
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Old May 2, 2023 | 01:51 PM
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'08 GL 320 CDI

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Old May 2, 2023 | 06:12 PM
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NGL450 w/EORP, S550
Intake swirl flaps resistor mod done?
Coking up of any of the intake parts because of this EGR triggers a whole lot of other limp home events.
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Old May 2, 2023 | 10:59 PM
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Originally Posted by Max Blast
Intake swirl flaps resistor mod done?
Coking up of any of the intake parts because of this EGR triggers a whole lot of other limp home events.
They're new (relatively, anyways). Installed an oil vapor catch can immediately after putting the new intakes on. But this is definitely an EGR code so something specifically in the EGR system is either wrong or a flaky sensor or bad wiring. It's just strange that the EGR can be successfully commanded by STAR/DAS and it operates as expected. I don't know what else is the EGR system that could be causing this.
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Old May 3, 2023 | 02:05 AM
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08 GL320 CDI
For mine, it ended up being the DPF sensor.

I kept getting EGR errors, cleaned the EGR, didnt fixed the issue... then changed the DPF sensor and everything is perfect. Weird
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Old May 3, 2023 | 08:42 AM
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Originally Posted by Sallad
For mine, it ended up being the DPF sensor.

I kept getting EGR errors, cleaned the EGR, didnt fixed the issue... then changed the DPF sensor and everything is perfect. Weird
Hmmm. That is REALLY interesting. Thanks for sharing that! I'll look into that.
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Old May 3, 2023 | 09:44 AM
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From: Allentown, PA
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Sallad, was there anything else you found along the way in your "investigation" that led you towards the DPF sensor? Do you happen to recall what EGR codes you were getting? I'm just trying to gather as much info as I can here. Thanks!

My DPF sensor isn't all that old.. but odder things have happened!
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Old May 11, 2023 | 10:16 PM
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I've been driving the car over the last couple days - primarily city (short stints on the highway) and for no more than about 25 minutes at a time. I have full power and it's not going into limp mode.

I suspect that there must be a time or mileage-driven variable that has to be met in order for the EGR to be activated?
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