Undercoating ( rust prevention ) thoughts
From the “Introduction into Service Manual for Model Series 204”:
Bodywork/Corrosion protection:
“Long-term protection against corrosion is guaranteed by full galvanization of the steel body components. Structural areas that are particularly susceptible to corrosion are protected by additional cavity preservation.
To supplement this, the following protective measures are used in addition to regular galvanizing in the manufacture of the sheet steel:
•Use of organically coated sheet steel
•Cataphoretic immersion primer bath
•Seam sealing”
Underfloor protection:
“Because the underfloor area is entirely covered with DLFT (Direct Long Fiber reinforced Thermoplastic), PVC underfloor protection has been omitted.
The advantages are:
•Lower aerodynamic drag
•Replaceable if damaged(easy to repair)
•Detachability for vehicle recycling
•Increased impact resistance (stone chipping protection)”
So we didn’t go for an additional treatment, but will in a year or two, when ordering a service, have a discussion with the dealership with regard to the subject. This in light of the well known rust problems of MBs late '90s and into the years following 2000s – and which came to my knowledge two weeks ago – are seen for some 2009 models as well!
Some (biased?) thoughts with regard to rust prevention to be read in two articles, and an “Acid Rain & Corrosion Map” on a WEB-page of Superior Rust Proofing, Toronto:
http://www.apa.ca/services_rustproofing.asp
http://www.moneysense.ca/2011/01/11/...orth-the-cost/
http://www.superiorrustproofing.ca/packages.html
Using oil products will not affect anything electrical in the door panels, or other electric cicuitry for that matter. Although not a good example; Highly refined, but different, oils are used in very high tension (hundreds of kilovolts) transformers for arc protection.
Last edited by GLKKa2H; Jul 7, 2012 at 05:15 PM. Reason: Removed quote
Do not use so-called "rubberized black undercoating" on your car. It's proven that it promotes rust. The oily stuff you're referring to is probably more like a dripless wax used on VW/Audi/Porsche from the factory. This is okay, but only if applied correctly. MB does not recommend the use of these undercoatings. They are toxic to certain components, but mostly because these coatings act like a sticky surface glue where rock-salt and other sand and debris can adhere too causing rusting issues. This debris can accumulate and when it gets wet, act like a permanent sponge... causing rust-through over time.
Best way to keep your car rust free over the winter months (we ski all over the US/Canada and the World) is to wash down the undercarriage every other week or so. Some places actually have these spray-down bays where you can wash off the underbelly salt. A good thorough wash will remove all traces of salt. Then in the spring, spray down the joints and underpinnings with either pure silicone spray or WD40 and wipe clean.
Last edited by MBRedux; Jul 8, 2012 at 12:01 PM.
Process of Rust Proofing
- A thorough cleaning away of dirt and debris.
- Spraying a sealant to keep harmful chemicals off.
- Let dry; once it’s finished, the product prevents rust from forming.

Igor.




