M-Class (W163) Produced 1998-2005: ML 230, ML 320, ML 350, ML 400 CDI, ML 430, ML 500, ML 270 CDI

EGR Tube Removal Magic?

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Old 10-28-2007, 11:44 AM
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95 E420/98 ML320
EGR Tube Removal Magic?

I am trying to remove the EGR tube from my 98 ML320. I have all of the E-Bolts removed and the EGR valve and tube are free. I can't seem to get the tube out of the manifold no matter how I twist it. I always hit some interference (the throttle body mostly) before I can get it past the first bend.

I have read through most of the threads and everyone seems to say just snake this thing out, I have been working at it for about 30 minutes and can't find the magic angle to get it out for cleaning

These pictures on Benzworld have been helpful
Old 10-28-2007, 12:39 PM
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95 E420/98 ML320
As is normal, 60 seconds after I posted the question I figured out the answer. There is a vacuum port on the top of the throttle body that has a large vacuum connector (dual port). Pop that off and move it aside and you have all the clearance you need.

The EGR tube was completely obstructed. I cleaned the first inch or so inside the tube using a battery terminal cleaner then blew the rest out with a compress (my lungs). The EGR valve seems a bit sticky but moved, I am not sure how sticky is acceptable. I will probably end up doing this job again once I can get some real brushes and cleaners.


Unfortunately the CEL (P0400) did not clear. Does this need to be reset electronically?

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