M-Class (W163) Produced 1998-2005: ML 230, ML 320, ML 350, ML 400 CDI, ML 430, ML 500, ML 270 CDI

Pad Wear warning light and Brake warning Light on only when I first start my ML

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Old Mar 22, 2013 | 10:07 PM
  #1  
ivanho67's Avatar
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From: Panama City, FL
2002 Mercedes ML500
Pad Wear warning light and Brake warning Light on only when I first start my ML

Hi guys, I've searched, but haven't found a good answer. The past week, my 2002 ML500 has developed an interesting issue. When I start the truck no warning lights on, but when I depress the brake pedal, the Pad Wear warning light and the Brake Warning light both come on hard. They will go off when I take my foot of the brakes, when I re-apply the brake pedal they come back on and then I shift it into gear they go off and don't come back on until I stop and turn of the ignition and wait awhile. EPS BAS light has come on 3 times in the past 6 months, but always goes off.

I believe I need to replace the brake switch, but not sure. I know the switch has been replaced several times, my ML 500 has 124,000 on the clock.
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Old Mar 27, 2013 | 01:26 PM
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From: Panama City, FL
2002 Mercedes ML500
Wanted to update the issue

The lights still come on and go off when the break pedal is depressed when you first start it. It only comes on when the car is running and you fully depress the brake pedal. The alarm chirps fopr alf a second when you depress the pedal when stopping and both lights come back on. Release the brake pedal and no lights. I've already checked the brake fluid (was good) and made sure the parking brake was disengaged. The brakes were replaced 20,000 miles ago.
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Old Apr 14, 2013 | 09:17 PM
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ivanho67's Avatar
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From: Panama City, FL
2002 Mercedes ML500
Still have the lights

Well my brakes needed to be replaced, so brakes and rotors at all four corners, I also replaced all the brake pad sensor. The lights are still on, but are intermittent when applying the brakes. Please someone help.
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Old May 30, 2018 | 05:53 AM
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From: Raleigh NC
2014 GL350 , 2010 Accord V6, 40' Monaco Dynasty RV, 1971 VW Convertable
Rear brake replacement

Quick question for clarification 43K rears are at 2/3 $990 at the dealer for rotors and pads only. Service says MB recommends changing rotors with the pads. This is different than any car Ive owned in 50 years, can I not resurface/turn the rotors?

Last edited by a330captain; May 30, 2018 at 05:56 AM. Reason: spelling
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Old Oct 8, 2018 | 04:30 AM
  #5  
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AMG C43 3LV6
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Last edited by AMG C43 3LV6; Oct 8, 2018 at 06:51 AM. Reason: .
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Old Oct 15, 2018 | 10:09 AM
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2003 ML 500
Rotors are cheap, buy them on Ebay for less than $100,.. with pads!
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