M-Class (W163) Produced 1998-2005: ML 230, ML 320, ML 350, ML 400 CDI, ML 430, ML 500, ML 270 CDI

Overheating and coolant light ON

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Old Apr 19, 2017 | 12:25 PM
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2005 ML500
Overheating and coolant light ON

My ML500 coolant light came on so I checked and topped off the coolant in reserve tank. Couple days later light comes back on and engine started to overheat so I decided it was time (135k miles) to replace coolant and thermostat, done...light still comes on. Now I'm looking at fan...it has ~12v @fan red&brown wires. I've seen fan 'twitch' but never actually run.


Given these fans seem to be ~ $1100, is there an easy test to validate its condition before ordering a new one??
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Old Apr 20, 2017 | 07:55 AM
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2002 ML 320 & 2006 ML500
Please UPDATE YOUR PROFILE in USER CP.
Attached Thumbnails Overheating and coolant light ON-aaaaaaaaab.jpg  
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Old May 3, 2017 | 10:21 AM
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I updated profile same day. Any insight from anyone?
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Old May 3, 2017 | 06:33 PM
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2002 ML320, 2003 A160
If it's the coolant level light that comes back on after you refill it, how is replacing the fan going to stop the leak?
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Old May 3, 2017 | 08:39 PM
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Originally Posted by boljr01
I updated profile same day. Any insight from anyone?

The year of your truck is not included.
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Old May 3, 2017 | 10:02 PM
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Originally Posted by DrX
If it's the coolant level light that comes back on after you refill it, how is replacing the fan going to stop the leak?
There is no leak. I believe the issue is the fan but wanted to check here to see if there was a way to confirm before dropping $$$ only to find out it is some sensor or relay I don't know about. I've checked everything else I could find or that was eluded to on this site.
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Old May 4, 2017 | 05:04 AM
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The cooling system is sealed with a valve in the cap when the expanded coolant exceeds the capacity. If you topped up the coolant, then the light came back on, then you must be losing coolant somewhere. By definition, you have a leak.

Edit: So it's not a leak. Coolant is heating up and going somewhere, and it's not coming back. Whatever you want to call that, figure out where it's going and stop it. Attach a small PET bottle to the overflow pipe - if that fills up, replace the cap.

Other common causes of coolant loss are splits in the expansion tank where the hoses attach (under the tank) and failure of the water pump bearing at the front of the engine.

Last edited by DrX; May 4, 2017 at 02:20 PM.
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