M-Class (W163) Produced 1998-2005: ML 230, ML 320, ML 350, ML 400 CDI, ML 430, ML 500, ML 270 CDI

‘02 ML500 Surging

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Old May 20, 2023 | 02:28 PM
  #1  
farcohollis1369's Avatar
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Joined: Dec 2014
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From: Harrisburg PA
'02 ML500
‘02 ML500 Surging

Parked the ml in the shop just to replace a rear door lock assembly.
When I was finished and pulled out of my driveway, the truck started surging with steady pressure on the gas pedal.
It’s like I was repeatedly pressing on the pedal to make the truck hop.
There are NO CODES at all after it does this.
Really shocked me as it was for me when I parked it in my shop.
I replaced the throttle cable and the sensor it connects to on the bulkhead in the engine compartment.
I also added dry gas and injector cleaner and filled the fuel tank thinking maybe bad gas.
Really puzzled what can be causing this.
Anyone here have any similar problem?
Thoughts?
Thanx!

Last edited by farcohollis1369; May 24, 2023 at 05:17 PM.
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Old May 24, 2023 | 05:22 PM
  #2  
farcohollis1369's Avatar
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Joined: Dec 2014
Posts: 25
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From: Harrisburg PA
'02 ML500
Still not right
I replaced the MAF sensor but no improvement.
one thing noticed is it does not do it until it gets hot. It seems to act up after driving 4 miles or so and mostly from a standing stop.
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Old Jun 25, 2023 | 06:45 PM
  #3  
farcohollis1369's Avatar
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Joined: Dec 2014
Posts: 25
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From: Harrisburg PA
'02 ML500
Replaced the fuel pump and filter.
Still have the intermittent surging…most times from a stop.
It drives fine for miles but at the next stop it hesitates/surges 4 or 5 times then it takes off!
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