Blower motor freezing
Has anyone else had this problem? If so, what was the resolve? My dealer suggested everything from covering the vent with a rubber floor mat (unacceptable) to drilling holes in the reservoir that collects the water to allow more drainage..
I am not really loving this vehicle at the moment....
Has anyone else had this problem? If so, what was the resolve? My dealer suggested everything from covering the vent with a rubber floor mat (unacceptable) to drilling holes in the reservoir that collects the water to allow more drainage..
I am not really loving this vehicle at the moment....

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Just had the car (ML320CDI 2007) looked at at the dealership. The service technician says this is a known problem with the MLs and GLs, and some others have reported no heat in their car in the last week here in Ottawa. This is indirectly a result of the heavy snowfalls we've had, plus driver "error" or lack of awareness.
If you start the car with snow on the hood (ie. over the hood air vent in front of the passenger seat) and turn on the defroster BEFORE clearing all the snow off the hood, the snow gets sucked up into the fan area. He said it is blocked by a filter there, so it doesn't blow into the cabin, but after the car warms up, this snow melts off the filter and down into a cup area that houses the fan. It can't drain from here! Once the car is turned off, this water freezes if it is cold enough outside, and the next time you start the car, NO HEAT.
He said Mercedes are looking at designing some form of filter to prevent the snow getting into this area. Once the problem exists, the water/ice is trapped there and you've got the problem. The engineer had to remove the fan assembly to clean the water/ice out of this area.
They've ordered a new fan, since this one is now at risk of rusting the bearings, according to the tech.
So just be sure to clear the snow off your hood before starting the car, or at least don't start the defroster.
Hope this helps others, since it appears to be a preventable problem, although I suppose you could still get it in a really heavy snowstorm while driving around.
The fix apparently involved removing the fan and drying out the ducts with a hot air blower. This sounds like it is hard to get at the fan itself, which must be where the water is freezing. They've ordered a replacement fan, but since they didn't have it in stock, maybe they didn't remove the fan for this initial "fix".
So it's back at the dealer's tonight, and I'll see what they say tomorrow morning. It seems once you've had the problem, it is hard to get all the water out of the fan ducts, and it refreezes once the car is left outside in freezing weather overnight.
As a temprorary fix, park it inside overnight, but this just melts the ice around the fan, and it will refreeze sooner or later.
Does anyone know whether the pre-2007 MLs had the same big vents on top of the hood, or did the fresh air come into the cabin from under the hood?
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By the way, I have a new C300 and I mentioned that on that thread someone had the same problem, so it appears to be a problem across the board regardless of the model. Sounds like the best way to stop it is to make sure the vents are cleared of anything that might get sucked into them before you start the engine, ie snow, leaves, plastic bags, what ever.
Must be something new because the S, E and others have never had this problem. Only the Bama made vehicles and the new C-Class.
M
All that had done is to reduce the air flow since it's now restricted and water still blows into the car. I confirmed this when I left the air on when driving through the car wash and ended up soaking wet.
Now,the dealer say that MB has new parts to rectify the issue. Apparently, they now realize this is a problem.. I have mold allergies and can't even breathe in the vehicle.
The car goes back next week for this latest 'upgrade'. Hopefully this resolves the problem for good, as I can't keep a car that makes me sick.
M
The problem (as I understand it) is caused by light fluffy snow on top of the hood getting sucked into the air intakes for the cabin air, where it gets trapped by a filter which is located above the blower fan. Note that it has to be lots of light snow, since the air goes down and back up through a baffle just in front of the glove box inside the hood. Once the snow gets blocked above the fan, it ends up melting and pooling around the fan blade. A couple of times I could hear the fan blades clicking as they brushed against the ice build-up. In a severe case, typically the car sitting outside overnight after having the snow sucked in the previous day, the melted snow collects around the fan blade or motor and freezes solid.
MB engineers have apparently designed mesh screens or filters to be placed under the hood vents - I think the R-Class has air intakes on the hood of the car, like the M-Class - that help block this light snow from getting sucked in. Also, I've heard that they can drill holes in the bottom of the fan housing to let any melted snow drip out, rather than freezing the fan.
I think a small bit of snow isn't a problem, but turning on the car heat/defroster before brushing snow off the car hood is likely to cause the problem. I'm now very careful about always brushing all snow off the hood before starting the engine.
Note that just letting the car sit inside a garage, or mild weather, "fixes" the problem by melting the ice. But my garage said they were concerned that the fan bearings could fail very quickly after sitting in water, which is why they replaced the fan motor.
Hope this helps. If you didn't have the scenario of fluffy snow on the hood, maybe it is a different problem...

I always clean off the vents before starting the car and have so far not seen the problem. I think it was your original post that provided the hint to follow this procedure.
M
I agree it should be designed so it doesn't happen, and don't know how they missed it in testing - never had the right conditions of lots of fluffy snow on the hood? Or the car prep staff always cleaned off the cars before testing?
All I know is that after a big snow storm with the right kind of snow, my dealer reports multiple cars being brought in with this problem. MLs, GLs, and possibly C classses also. It does depend on people having parked outside, and leaving their car out the next night so that the melted snow can freeze around the fan. If you keep going into indoor parking, or the temperature is mild, you'll never get the problem.
I wonder what they changed from the old ML and C to the new one for this to be happening. The CL and S don't have this problem so??? Really strange.
M
I live in Milwaukee,WI and we have long heavy winter like the other Canadians and like Mr. Germancar1.
I have Ml-320 with almost 85,000(2002 Model Year) and It almost stay outside at My Hospital for almost 12 hours and I never had any problem like this.
Only problem I have noticed that when you open the door snow falls on the front seats and you have to open the door in order to get the snow brush from inside the car!!
BTW any Ml-320 owner has problem with power blower motor? and how much it cost to repair??



