M-Class (W164) Produced 2006-2011: ML280CDI, ML320CDI, ML420CDI, ML350, ML500, ML550

Alternator replacement

Old Oct 30, 2020 | 04:38 AM
  #1  
tarydesign's Avatar
Thread Starter
Newbie
 
Joined: Jul 2019
Posts: 8
Likes: 1
From: South Africa
ML320CDI W164 2007
Question Alternator replacement

Vehicle: 2007 ML320CDI
WDC1641222A
Engine: 64294040319480

I am still struggling with the charging/starting of my vehicle and have decided to replace the regulator or entire alternator. I ordered a new regulator from MB and then removed my alternator, only to discover that the alternator is the incorrect one (its a 120A and not the 180A and it appears it may be from a W124 series vehicle). It also appears that it has been worked on before and put together very badly.

I then ordered a new alternator from a MB supplier. While trying to install this new alternator I realised that the connector is different, it is however the same as the connector on the regulator that I bought from MB. I checked the plug and opened the wiring harness to check if it had been replaced at same stage to fit the incorrect alternator, however it seems that the plug on the car is part of the original harness.

We are all a little confused as to why the car appears to have a plug that doesn't fit. Secondly, the plug has 2 connectors and 2 wires (as does the old incorrect alternator) and the new alternator only has 1 connection pin in it.

Does anyone have any ideas what is going on here. I've included photos for reference.
Is there a difference between the two wire connector and the single wire connector electrically?
Would you change the alternator or the wiring harness?



New alternator

New alternator connector

Plug on vehicle with 2 wires. note the keyways are opposite to the new alternator keyways.

Old alternator (Wrong one)

Old alternator connector
Reply
Old Oct 30, 2020 | 05:04 AM
  #2  
Maj. Dundee's Avatar
MBWorld Fanatic!
 
Joined: Oct 2011
Posts: 7,107
Likes: 765
From: Bronx, N.Y.
2002 ML 320 & 2006 ML500
Please UPDATE your profile to include the year and where you live.

In a separate post type your full vin# (no spaces).



Reply
Old Nov 3, 2020 | 02:10 AM
  #3  
tarydesign's Avatar
Thread Starter
Newbie
 
Joined: Jul 2019
Posts: 8
Likes: 1
From: South Africa
ML320CDI W164 2007
Update:

It appears that the car had the wrong alternator in it and that it MAY have been plugged into the incorrect plug! While re-assembling the car, I found the correct plug, with the correct configuration for the correct alternator. The plug in question was actually for (what appears to be) a water solenoid on that side of the engine! As a side note, the Glow plug light no longer lights up constantly as it has done since I got the car, and it appears that issue was related and is now solved too!
Reply

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 

Thread Tools
Search this Thread
Rate This Thread
Rate This Thread:
You have already rated this thread Rating: Thread Rating: 0 votes,  average.


All times are GMT -4. The time now is 06:07 AM.

story-0
New Electric Mercedes-AMG GT 4-Door Coupe Unveiled: 10 Things You Need to Know

Slideshow: Mercedes-AMG's new electric GT 4-Door Coupe trades combustion for software, synthetic noise, and more than 1,100 horsepower.

By Verdad Gallardo | 2026-05-20 20:08:15


VIEW MORE
story-1
6 Mercedes Models That Did NOT Age Well (But Are Somehow Still Cool)

Slideshow: Not every Mercedes design becomes timeless, some feel stuck in the era they came from.

By Verdad Gallardo | 2026-05-12 18:09:07


VIEW MORE
story-2
Manual Mercedes? 6 Times Sindelfingen Let Drivers Have All The Fun

Slideshow: Yes, Mercedes built manual cars, and some of them are far more interesting than you'd expect.

By Verdad Gallardo | 2026-05-02 12:36:58


VIEW MORE
story-3
Mercedes SLR McLaren 722 S Is Extremely Rare Example Modified by McLaren

Slideshow: A one-of-one U.S.-spec Mercedes-Benz SLR McLaren Roadster became even rarer after a factory-backed transformation at McLaren's headquarters.

By Verdad Gallardo | 2026-04-29 11:19:28


VIEW MORE
story-4
8 Classic Boxy Mercedes Designs That Have Aged Like Fine Wine

Slideshow: Before curves took over, Mercedes mastered the art of the straight line, and some of those shapes still look right today.

By Verdad Gallardo | 2026-04-25 12:05:49


VIEW MORE
story-5
Flawlessly Restored Mercedes 190E Evo II Heads to Auction

Slideshow: The 190E Evolution II shows how a homologation necessity became a six-figure collector icon.

By Verdad Gallardo | 2026-04-22 17:53:47


VIEW MORE
story-6
Electric Mercedes C-Class Unveiled: 11 Things You Need to Know

Slideshow: Mercedes is turning one of its core nameplates electric, and the details show just how serious this shift is.

By Verdad Gallardo | 2026-04-21 13:58:06


VIEW MORE
story-7
Mercedes EQS Gets A Major Update: Everything You Need to Know

Slideshow: Faster charging, longer range, and a controversial steer-by-wire system define the latest evolution of Mercedes-Benz EQS.

By Verdad Gallardo | 2026-04-15 10:35:34


VIEW MORE
story-8
5 Underrated Mercedes-Benz Models That Don't Get the Love They Deserve

Slideshow: These overlooked Mercedes-Benz models never got the spotlight, but they quietly delivered more than most remember.

By Verdad Gallardo | 2026-04-13 19:35:45


VIEW MORE
story-9
Mercedes 300D Has Pushed Well Past 1 Million Miles and It Ain't Stopping

Slideshow: A well-used 1991 Mercedes-Benz 300D with more than one million miles is now looking for a new owner, and it still appears ready for more.

By Verdad Gallardo | 2026-04-10 10:05:15


VIEW MORE