M-Class (W164) Produced 2006-2011: ML280CDI, ML320CDI, ML420CDI, ML350, ML500, ML550

Brake problems

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Old 04-05-2023, 07:51 AM
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ML320 W164 OM642 722.902
Brake problems

I decided to post another thread since this will be a diagnosis thread.


I am about to order master cylinder and reservoir from FCP Euro pending the comments I receive here. I thought about buying 2nd hand from ebay but I am no a risk taker when it comes to safety-related components.





Last edited by DLB_Adelaide; 06-01-2023 at 03:20 AM.
Old 04-05-2023, 08:27 AM
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ML320 W164 OM642 722.902
Update: just found B34 is actually master cylinder output data. Now just have to figure out what the “acceptable” values are for full foot brake applied. Pic below shows model w163??
Old 04-05-2023, 05:48 PM
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The GL is pretty much the same as the ML and when I purchased mine in 2007 (first year of GL) the magazine road tests of the time noted poor brake pedal feel. So did I, but I’m used to it by now.
Old 04-05-2023, 07:21 PM
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ML320 W164 OM642 722.902
Originally Posted by lkchris
The GL is pretty much the same as the ML and when I purchased mine in 2007 (first year of GL) the magazine road tests of the time noted poor brake pedal feel. So did I, but I’m used to it by now.
That might be a possibility. I am used to great pedal feel from my previous cars.
Old 04-06-2023, 04:26 AM
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2010 ML550 VIN WDC1641722A564750, 2010 B180
Originally Posted by DLB_Adelaide
That might be a possibility. I am used to great pedal feel from my previous cars.
My ML has what I thought was a soft pedal and I did need to get used to it. But there's nothing wrong with it after 120k it's still the same and never given me an issue. If you want me to compare readings from mine let me know.
Old 04-06-2023, 04:42 AM
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ML320 W164 OM642 722.902
Originally Posted by BlackML550
My ML has what I thought was a soft pedal and I did need to get used to it. But there's nothing wrong with it after 120k it's still the same and never given me an issue. If you want me to compare readings from mine let me know.
That will be heaps helpful if you could. Grab the B34 max value when you depress the brake pedal.

Last edited by DLB_Adelaide; 04-06-2023 at 04:49 AM.
Old 04-06-2023, 04:55 AM
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2010 ML550 VIN WDC1641722A564750, 2010 B180
Originally Posted by DLB_Adelaide
That will be heaps helpful if you could. Grab the B34 max value when you depress the brake pedal.
Engine on or off?

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Old 04-06-2023, 05:01 AM
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ML320 W164 OM642 722.902
Engine ON so the vacuum helps to achieve MAX value. I just did a test again. Brake pedal able to reach the floor and achieved 140Bar of pressure at B34
Old 04-06-2023, 08:26 AM
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Just had a look on DAS

specified value is: changes constantly

test sequence: switch on ignition, slowly operate brake pedal

Last edited by alive19; 04-06-2023 at 08:31 AM.
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Old 04-06-2023, 08:34 AM
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GL320 2007
Agree with the above. My GL is spongy on the brakes. When I put on new downgraded rotors and pads I’m going to do a full bed in cycle and see if this helps.

I’m not optimistic.
Old 04-06-2023, 09:46 AM
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2010 ML550 VIN WDC1641722A564750, 2010 B180
Originally Posted by DLB_Adelaide
That will be heaps helpful if you could. Grab the B34 max value when you depress the brake pedal.
You'll have to show me which part of the icarosft program you were in as I have the same scan tool and couldn't find anything on the metrics shown on your screenshots. Let me know where to access them and ill do it early tomorrow.
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Old 04-06-2023, 09:48 AM
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2010 ML550 VIN WDC1641722A564750, 2010 B180
Originally Posted by alive19
Agree with the above. My GL is spongy on the brakes. When I put on new downgraded rotors and pads I’m going to do a full bed in cycle and see if this helps.

I’m not optimistic.
The pedal might be soft (plenty of comments on this in the forum) but i still reckon the brakes are great. Mine has the 350mm rotors so that could make a difference but mine stops on a dime.
Old 04-06-2023, 12:40 PM
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11 ML550, 95 Supra TT, 14 Audi S4
164s do not have great brake feel, but if you can push the pedal to the floor, something is wrong. Either air in the system or a bad master cylinder.
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Old 04-06-2023, 05:25 PM
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Originally Posted by EWT
164s do not have great brake feel, but if you can push the pedal to the floor, something is wrong. Either air in the system or a bad master cylinder.
I do not feel any issues with the brakes on my ML, compared the W203, W204 and X253, all feel pretty much the same to me.
Old 04-06-2023, 08:34 PM
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ML320 W164 OM642 722.902
Thanks all for the input. I graphed the B34 pressure over time. I would say I am not satisfied. Although the pressure reaches 140Bar, it takes a while to reach operating pressure. So there might be some truth to an internal leak on the master cylinder. I would have expected a sharper slope on my graph. The 140Bar is the result of pressure equalisation inside the cylinder. So my true B34 reading is somewhere 98Bar as I originally posted. In the old W163 brake, there are two sensors for B34 (master and slave). It would have been easier to diagnose with two sensor readings.

I might be wrong but these are my observations so far.

The test is in:
  1. Diagnostic
  2. Manual scan
  3. ESP selected
  4. Further select ESP
  5. Tick B34





Last edited by DLB_Adelaide; 04-06-2023 at 09:05 PM.
Old 04-06-2023, 08:37 PM
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ML320 W164 OM642 722.902
Originally Posted by S70Houston
I do not feel any issues with the brakes on my ML, compared the W203, W204 and X253, all feel pretty much the same to me.
This is my first merc. My second Euro car. Plenty of japanese cars before the w164. It is a surprise that the brake pedal is spongy by default.

But I might be replacing my master cylinder. I will do a test again when new.
Old 04-07-2023, 03:53 AM
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2010 ML550 VIN WDC1641722A564750, 2010 B180
Ok, so below is the result of testing on my ML500/550 with the 350mm brake package. Note pads and rotors due for change havinh done about 80,000km.




Old 04-07-2023, 04:47 AM
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ML320 W164 OM642 722.902
Originally Posted by BlackML550
Ok, so below is the result of testing on my ML500/550 with the 350mm brake package. Note pads and rotors due for change havinh done about 80,000km.



Yep, that's the IDEAL graph curve I was looking for. Sharp and vertical. Notice the difference between my graph. My graph reaches at 75% mark then starts to curve. Definitely something wrong with my brakes.
Old 04-07-2023, 04:59 AM
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2010 ML550 VIN WDC1641722A564750, 2010 B180
Originally Posted by DLB_Adelaide
Yep, that's the IDEAL graph curve I was looking for. Sharp and vertical. Notice the difference between my graph. My graph reaches at 75% mark then starts to curve. Definitely something wrong with my brakes.
I cant say I understand the pressure difference or what the proper scale might be, but there's a fair difference (92 v 147). Make sure you post the solution and what the 'normal numbers' should look like.

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