S-Class (W126) 1979-1991: 300 SE, 300 SEL, 380 SE, 380 SEL, 420 SEL, 500 SEL, 560 SEL, 360 SEC, 500 SEC, 580 SEC, 300 SD TURBODIESEL, 300 SDL TURBO, 350 SD TURBO, 350 SDL TURBO

300SD custom oil return?

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Old 01-13-2012, 10:40 AM
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1981 300SD W126
300SD custom oil return?

My turbo oil return is leaking, I replaced it, it's still leaking.

I went to the local yard and got another turbo and I'm rebuilding it, it's on my bench now. I want a more permanent solution to the oil return, that provides a connection at the bottom without a flexible seal.

My current plan is to drain the pan, clean the hole thoroughly, and JB Weld (ugh, I know, but anyway) a fitting into the hole. But there has to be a better way, right? If the engine were out of the vehicle I could maybe thread a hole in there, but that's not happening right now.

Does anyone have a better idea? I realize the penalty for failure if I get this wrong. But I cannot live with this big ugly oil leak. I think there's a gouge in there at the sealing surface.

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