S-Class (W220) 1999-2006: S 320 CDI, S 320, S430, S 500, S 600

Need help removing fuel sending unit

Thread Tools
 
Search this Thread
 
Rate Thread
 
Old Sep 20, 2013 | 02:50 PM
  #1  
Mrmojo78's Avatar
Thread Starter
Junior Member
 
Joined: Sep 2013
Posts: 15
Likes: 0
2000 Mercedes S430
Need help removing fuel sending unit

Hi gals and gurls, this is my first question so I'm not really sure of the rules. I hope I'm posting correctly. Anyway... My gas gauge was stuck at 3/4 full for a week. I then filled up at shell and the gauge dropped to empty. I figured the sending unit was dirty so I used chevron fuel cleaner and cleaned the unit wiring harnesses. After two days the fuel gauge shot back up to full and has stayed there ever since. I've searched all over the Internet about replacing the fuel sending unit. The directions are pretty straight forward except how to remove the white plastic cap on the gas tank. I removed the two wire harnesses and tried to turn the cap with no luck. Anyone know how to get this thing off? Has anyone has the full to empty back to full issue resolved? Sorry if this has been asked before. Thanks for your time.
Reply
Old Sep 20, 2013 | 05:16 PM
  #2  
ibeforreal's Avatar
MBWorld Fanatic!
 
Joined: Jun 2002
Posts: 1,284
Likes: 37
From: North Carolina
2003 S500 - Toyota Corolla (in the rain)
Welcome to the forum.

If it were me the first thing I would do is disconnect the battery. Since you are dealing with gasoline you don't want any kind sparks flying around. Also, I would certainly do this outside in the open air and not in my garage.


Hopefully this link will help you:

http://www.pelicanparts.com/techarti...eplacement.htm
Reply
Old Sep 22, 2013 | 09:41 AM
  #3  
Mrmojo78's Avatar
Thread Starter
Junior Member
 
Joined: Sep 2013
Posts: 15
Likes: 0
2000 Mercedes S430
Originally Posted by ibeforreal
Welcome to the forum.

If it were me the first thing I would do is disconnect the battery. Since you are dealing with gasoline you don't want any kind sparks flying around. Also, I would certainly do this outside in the open air and not in my garage.


Hopefully this link will help you:

http://www.pelicanparts.com/techarti...eplacement.htm
Thank you very much, I was able to remove the bayonet lock with a large pair of channel locks. I pulled the sending unit and it was clean, no corrosion on the circuit panel. It actually looked new. Is there a way to test it? Also could the sender unit be an issue with a SAM? Thanks you in advance.
Reply
Old Sep 22, 2013 | 09:24 PM
  #4  
ibeforreal's Avatar
MBWorld Fanatic!
 
Joined: Jun 2002
Posts: 1,284
Likes: 37
From: North Carolina
2003 S500 - Toyota Corolla (in the rain)
Read through this thread and it may provide you with some additional information.

http://www.benzworld.org/forums/r-c1...el-sender.html
Reply
Old Sep 8, 2014 | 10:42 PM
  #5  
avo2last's Avatar
Newbie
 
Joined: Sep 2014
Posts: 2
Likes: 0
03 mercedes s430
mercedes s430 03

ok i had two thing going with my car at the sme time,,one it lost accelerator power but would pick up speed after you put foot way down to the floor which was dangerious try to speed off nto traffic after reading some post thank you guy that all posted , my problem was the acceleraror pedal which got from partsgreek and it took like ten min to change out.and the second thing was my fuel gage was drifting fast after a full tank of gas ,i knew gas was in there but when it got down to the empty my engine come on,,and started to shut off again i read the post thank again guys,it was the fuel sending unit , which is located behind the seat ,open the trunk and take out the liner , replace it and it shot right up , i knew it was fix cause it went pass 3/4 tank before it was full,hope this help out , i do have other issue but im just relief it done, it not hard to change out i figure i can do it anybody can take a shot at it
Reply
Old Sep 12, 2014 | 07:44 PM
  #6  
sd2000s430's Avatar
Newbie
 
Joined: Jul 2014
Posts: 3
Likes: 1
S430
here is a tool that you can built easily to remove the fuel level sending unit. It worked perfectly on my 2000 S430. Make sure the distance of the two nails is correct.

Reply
Old Sep 12, 2014 | 08:03 PM
  #7  
ibeforreal's Avatar
MBWorld Fanatic!
 
Joined: Jun 2002
Posts: 1,284
Likes: 37
From: North Carolina
2003 S500 - Toyota Corolla (in the rain)
Love the ingenuity.
Reply

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 


You have already rated this thread Rating: Thread Rating: 0 votes,  average.


All times are GMT -4. The time now is 11:30 AM.

story-0
6 Mercedes Models That Did NOT Age Well (But Are Somehow Still Cool)

Slideshow: Not every Mercedes design becomes timeless, some feel stuck in the era they came from.

By Verdad Gallardo | 2026-05-12 18:09:07


VIEW MORE
story-1
Manual Mercedes? 6 Times Sindelfingen Let Drivers Have All The Fun

Slideshow: Yes, Mercedes built manual cars, and some of them are far more interesting than you'd expect.

By Verdad Gallardo | 2026-05-02 12:36:58


VIEW MORE
story-2
Mercedes SLR McLaren 722 S Is Extremely Rare Example Modified by McLaren

Slideshow: A one-of-one U.S.-spec Mercedes-Benz SLR McLaren Roadster became even rarer after a factory-backed transformation at McLaren's headquarters.

By Verdad Gallardo | 2026-04-29 11:19:28


VIEW MORE
story-3
8 Classic Boxy Mercedes Designs That Have Aged Like Fine Wine

Slideshow: Before curves took over, Mercedes mastered the art of the straight line, and some of those shapes still look right today.

By Verdad Gallardo | 2026-04-25 12:05:49


VIEW MORE
story-4
Flawlessly Restored Mercedes 190E Evo II Heads to Auction

Slideshow: The 190E Evolution II shows how a homologation necessity became a six-figure collector icon.

By Verdad Gallardo | 2026-04-22 17:53:47


VIEW MORE
story-5
Electric Mercedes C-Class Unveiled: 11 Things You Need to Know

Slideshow: Mercedes is turning one of its core nameplates electric, and the details show just how serious this shift is.

By Verdad Gallardo | 2026-04-21 13:58:06


VIEW MORE
story-6
Mercedes EQS Gets A Major Update: Everything You Need to Know

Slideshow: Faster charging, longer range, and a controversial steer-by-wire system define the latest evolution of Mercedes-Benz EQS.

By Verdad Gallardo | 2026-04-15 10:35:34


VIEW MORE
story-7
5 Underrated Mercedes-Benz Models That Don't Get the Love They Deserve

Slideshow: These overlooked Mercedes-Benz models never got the spotlight, but they quietly delivered more than most remember.

By Verdad Gallardo | 2026-04-13 19:35:45


VIEW MORE
story-8
Mercedes 300D Has Pushed Well Past 1 Million Miles and It Ain't Stopping

Slideshow: A well-used 1991 Mercedes-Benz 300D with more than one million miles is now looking for a new owner, and it still appears ready for more.

By Verdad Gallardo | 2026-04-10 10:05:15


VIEW MORE
story-9
10 Most Reliable Mercedes-Benz Models You Can Buy Used

Slideshow: From bulletproof sedans to surprisingly tough SUVs, these Mercedes models proved that the three-pointed star can go the distance.

By Verdad Gallardo | 2026-04-08 09:55:49


VIEW MORE