S-Class (W220) 1999-2006: S 320 CDI, S 320, S430, S 500, S 600

How to remove DCM plugs

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Old Apr 17, 2017 | 10:08 PM
  #1  
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How to remove DCM plugs

Hi Guys,
I used to think i was pretty good with DIY until yesterday when I was swapping the driver side DCM and for the life of it couldn't figure out how to remove the plugs. I ended up breaking the old one just to get these plugs out.
Would someone be kind enough to point me in the direction of what MB tool is needed to get these plugs out easily.

Also, in the attached diagram, there's a blue plug with three blue wires, I wanted to know what those three blue wires are for.

thanks much !
Attached Thumbnails How to remove DCM plugs-s-l1600.jpg  
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Old Apr 18, 2017 | 12:36 AM
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All my plugs just pulled straight out
no tool needed
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Old Apr 18, 2017 | 12:42 AM
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Originally Posted by tusabes
All my plugs just pulled straight out
no tool needed
These plugs don't pull straight out...
I've damaged one of these modules trying to pull out the switches and can't take a chance on the new one I have ordered.
therefore hoping someone can chime in to let me know how to properly take them out as pulling/wacking out isnt working for any of these small ones or blue one...
thanks in advance guys
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Old Apr 18, 2017 | 09:18 AM
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W212 E350; W166 GLC300; W164 ML550; W164 ML63; W221 S65; W220 S430; Escalade ESV
I remember having hard time with these plugs too and I leave them intact.
Perhaps with a flat head screw driver? There is a slot on the DCM between the blue and white plugs
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Old Apr 19, 2017 | 09:50 AM
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They are very hard to remove. Wiggle and pull is the way.

Then, what I did was to file off the nipple on each plug. The plugs are still a firm fit, but they are much much easier to remove.
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Old Apr 19, 2017 | 12:48 PM
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They are definitely hard to remove but they do come out. Just take your time and wiggle the wires together holding them as close as you can to the connector.
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Old Apr 19, 2017 | 12:53 PM
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W212 E350; W166 GLC300; W164 ML550; W164 ML63; W221 S65; W220 S430; Escalade ESV
Good to know. I was worry about damaging the unit or the plugs and didn't apply much force.
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