S-Class (W221) 2007-2013: S 320 CDI, S 350, S 450, S 500, S 550, S 420 CDI, S 600

Overheat then Misfire

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Old Jan 3, 2017 | 01:04 PM
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boardboy330's Avatar
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From: Frederick
2000 ML320, 2005 E320 CDI
Overheat then Misfire

Was replacing the coolant tank on the 2007 S550 (non turbo) - and forgot to reconnect the coolant lines to the res cap before taking it for a test drive. Car overheated (not to red) and I shut it down. I replaced the thermostat and repiped the lines - filled with coolant.

Brought the engine to temp and got on it testing. Now shows a Cylinder 5 misfire. Swapped the coils - still there. Pulled the plug and it looks horrendous so I swapped with Cylinder 6 and misfire persists - but still shows Cyl 5.

Here are the codes....

Pending:

P0305
P0351
P0355

Again, no smoke - no oil in coolant (res) and no coolant in oil.

What am I missing?

I realize a pressure test is in order to verify a HG problem - but wanted to make sure I wasn't missing something smaller first. I really want to swap the plug and probably will while waiting on responses. The gap was ridiculous.
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Old Jan 3, 2017 | 03:48 PM
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From: Sacramento , CA
2010 e550 p2
did you reset the fault?
i know its obvious but still...
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Old Jan 3, 2017 | 03:55 PM
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From: Frederick
2000 ML320, 2005 E320 CDI
Very obvious lol. But honestly, with the past month - valid question. I did reset the codes, several times.

Since I posted I changed all 8 plugs with OE NGK 4288 and now the coil pack on Cylinder 1 (the one I moved from #5) is throwing a code. All other codes are clear and didn't come back during a test drive. Looks like I burnt the VERY worn plugs.

I will post back if something else stupid happens.
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Old Jan 3, 2017 | 04:00 PM
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alx
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You cooked the coil. Heat plus large plug gap = shorted coil. Overheat a bit more and you will warp the intake manifold... also it is common for more coils to fail depending on the severity of the overheat.
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Old Jan 3, 2017 | 04:14 PM
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From: Frederick
2000 ML320, 2005 E320 CDI
Warp the intake? I read that in another thread but someone mentioned plastic. Mine is Aluminum. I could have misread though.

Honestly, glad it was just a coil and not the head. I will gladly shell out $500 for new coils vs who knows how much for a cylinder head replacement.
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