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Wheels keep cracking

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Old Oct 12, 2025 | 07:30 AM
  #1  
antica's Avatar
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Wheels keep cracking

This is the only vehicle for which I have experienced 3 complete sets of wheels that continually crack. It began with the OEM AMG wheels (which lasted roughly 9 months); when the welds failed, I replaced them with Forgiato, but those lasted only about 5 months before all 4 wheels had welding issues again. Now, I've encountered my first crack on the Vossen HF5, but they have lasted the longest so far before a crack appeared (just over a year and a half). Many individuals claimed that eliminating the run flat tires resolved their issues, but when I switched to the Vossen, I also removed the run flats, proving that wasn't the answer, though it did hold up for nearly 2 years before one wheel broke, so I guess you can say it did help a bit. Has anyone else encountered something alike in their S class? If so what was your solution? A few tire shops I been to all claim it is just the bad roads in the Bay Area (basically said nothing I can do about it) and the car being heavy doesn't help, but there is clearly much heavier cars such as the G-class. Have two other Mercedes and one has had a crack before, but the weld held and it never cracked again (been 5 years since those got welded). Just trying to find some sort of solution to preventing the cracking as just buying a new set of wheels is starting to become a repetitive expense that is not even lasting long.
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Old Oct 12, 2025 | 08:04 AM
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When I bought my car, S560, two years ago first thing I did was to replace the RF's and the 19" wheels with NRF's and 18" wheels, never had any problem with this configuration and I also have a very smooth ride.
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Old Oct 12, 2025 | 10:15 AM
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OP wheels don’t just crack. Hitting pot holes, curbs and the like while running under-inflated tires kills the wheel. Any wheel.

I have never cracked a wheel. My tires always have the Maximum pressure as stated in the gas door. It doesn’t ride as nice but zero drama is worth the trade off for me.

Moving from 20” to 18” wheels with taller sidewalls where they clear the brakes offers more protection for the wheel and generally better ride quality.
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Old Oct 12, 2025 | 11:27 AM
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2019 AMG S 65 and too many other vehicles to list here in this small box
Originally Posted by JohnLane
OP wheels don’t just crack. Hitting pot holes, curbs and the like while running under-inflated tires kills the wheel. Any wheel.

I have never cracked a wheel. My tires always have the Maximum pressure as stated in the gas door. It doesn’t ride as nice but zero drama is worth the trade off for me.

Moving from 20” to 18” wheels with taller sidewalls where they clear the brakes offers more protection for the wheel and generally better ride quality.
100% agree with everything John said and I will also add that there is a HUGE difference between CAST and FORGED wheels. Huge difference in cost and durability.
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Old Oct 12, 2025 | 03:52 PM
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I have driven a lot of miles on MB AMG's and V-12's with no wheel failure issues. All of my AMG's have forged wheels. I trust you know that the MB 18" and 19" wheels are not forged, they are all cast. In the 20" size none of the MB wheels are forged. Of the five AMG wheels offered over multiple years, two are cast and three are forged. Of the two optional Maybach wheels, the multi-spoke is cast, only the flat disc style wheel is forged. MB does make 19" forged wheels for use on the front of the SL63's and SL65's.
I would suggest filling all the tires to the max pressure is a bit extreme, since for the AMG tires and non-RFT performance tires that is 51PSI. I feel true, quality, forged wheels are worth it on 5k+lb W222's.

Last edited by Quadrobenz; Oct 12, 2025 at 03:54 PM.
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Old Oct 12, 2025 | 05:39 PM
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Originally Posted by JohnLane
OP wheels don’t just crack. Hitting pot holes, curbs and the like while running under-inflated tires kills the wheel. Any wheel.

I have never cracked a wheel. My tires always have the Maximum pressure as stated in the gas door. It doesn’t ride as nice but zero drama is worth the trade off for me.

Moving from 20” to 18” wheels with taller sidewalls where they clear the brakes offers more protection for the wheel and generally better ride quality.
You most likely did not read my post all the way. I said the roads in the Bay Area are pretty bad. Never claimed they just cracked magically. I check tire PSI weekly as a regular routine. The Vossen HF5 are hybrid forged, so more durable than cast, but of course not as expensive as fully forged which can explain why they have been the most durable so far. Hopefully not, but if the weld ends up leaking I will look into getting some fully forged and maybe drop down a size.
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Old Oct 12, 2025 | 05:41 PM
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Originally Posted by tx170754
When I bought my car, S560, two years ago first thing I did was to replace the RF's and the 19" wheels with NRF's and 18" wheels, never had any problem with this configuration and I also have a very smooth ride.
Which wheels did you end up getting?
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Old Oct 12, 2025 | 06:37 PM
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Originally Posted by antica
You most likely did not read my post all the way. I said the roads in the Bay Area are pretty bad. Never claimed they just cracked magically. I check tire PSI weekly as a regular routine. The Vossen HF5 are hybrid forged, so more durable than cast, but of course not as expensive as fully forged which can explain why they have been the most durable so far. Hopefully not, but if the weld ends up leaking I will look into getting some fully forged and maybe drop down a size.
What size wheels are you running?
I have the 20" OEM forged 10 spoke on my 18 S63 (2 years) no cracks or bends and some of the roads around Seattle are brutal. I run max PSI, mainly for the sportier feel, but some have said that helps protect the wheels. On my 17 S550, I had 20" OEM cast wheels, never went more than 4 months without a bend or crack, horrible experience.
The car's weight means I wouldn't never even consider anything larger than 20's, they might look nice but you're asking for trouble.

Last edited by carlosinseattle; Oct 12, 2025 at 06:39 PM.
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Old Oct 12, 2025 | 06:53 PM
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Originally Posted by carlosinseattle
What size wheels are you running?
I have the 20" OEM forged 10 spoke on my 18 S63 (2 years) no cracks or bends and some of the roads around Seattle are brutal. I run max PSI, mainly for the sportier feel, but some have said that helps protect the wheels. On my 17 S550, I had 20" OEM cast wheels, never went more than 4 months without a bend or crack, horrible experience.
The car's weight means I wouldn't never even consider anything larger than 20's, they might look nice but you're asking for trouble.
OEM came 19" when I switched to Forgiato I went 20" then when I got Vossen I went back down to 19". Max PSI on my gas cap says 38 for the front and 39 for the rear. Also thanks for your response. I did recently switch tires to DWS 06+ (three months before the crack) since they didn't have the tires I always been running since owning them which were the Michelin PSAS4. Not sure if the PSAS4 provided better protection over the DWS 06+. Mind blown they would put cast wheels on a 100k+ car that is super heavy. MB was willing to replace the OEM ones for free, but they only approved to replace them for the same ones the car already had on them which of course made 0 sense as I would most likely be back with the same issue within a few months, so due to that decided to just go aftermarket.

Last edited by antica; Oct 12, 2025 at 06:58 PM.
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Old Oct 12, 2025 | 11:03 PM
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OP the DWS06 is an excellent tire. Look at what the sidewall states for max pressure. 44lbs will give a lot more protection than 38.
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Old Oct 12, 2025 | 11:19 PM
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Originally Posted by JohnLane
OP the DWS06 is an excellent tire. Look at what the sidewall states for max pressure. 44lbs will give a lot more protection than 38.
Usually most recommend to run it at what the door jam/gas tank states. Max pressure on DWS06+ says 51
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Old Oct 12, 2025 | 11:30 PM
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Last edited by maw1124; Oct 12, 2025 at 11:32 PM.
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Old Oct 13, 2025 | 03:08 PM
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Originally Posted by antica
Which wheels did you end up getting?
Rial M12, Rial wheels is a German company, they are manufacturing wheels in Germany especially designed for MB.
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Old Oct 13, 2025 | 03:29 PM
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Only solution is to go smaller.

Also for 19s the pressure on the gas flap is 35
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Old Oct 14, 2025 | 05:46 PM
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OK, we have insufficient information::

We need to know where you live so we can lookup road conditions
We need to know wheel sizes (all 4 not wheels:: the size, offset, width, diameter, ...)
We need to know what tires you are running {brand, size, mileage, tread depth, kind {all season, GT, performance}}
We need to know what air pressures you are running
We need to know under what driving conditions the wheels failed

Since you hare having troubles--the biggest change you can do is to fit::
a) Forged wheels
b) 18" sizes if you can get ones to fit over the brake calipers
c) 19" if you cant get 18" to fit {19" have more tire options, too}
d) 3-piece so you can repair a bent rim at lower cost
e) run 35 (or higher PSI) allowing the tire to protect the wheel
f) quit hitting pot holes, ...
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Old Oct 15, 2025 | 10:07 AM
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Also, worth noting, if you DO see a pothole last minute, don’t stab the brakes pedal. Just roll over it, if it’s too late or can’t steer around it. You’d be surprised how many people actually destroy wheels by doing this.

Road conditions in most large inner city areas are unpredictable. Burbs can be just as bad, especially if you live in super rural areas with things like dirt roads to get to your house.
I consider wheels on these cars as consumables. Of course if you’re replacing 4-8 wheels a year, you’ve got an issue.

Plenty of valid suggestions posted above so no need to rehash.


Good Luck
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Old Oct 25, 2025 | 04:57 PM
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He said Bay Area, I live in Half Moon Bay and plenty of bad roads, put my 2016 in service in 2019 with AMG 19" wheels and no issue (knock on wood). We do have bad roads but a few days in New Jersey and this week in Houston tells me there are plenty worse! Run 18" and get more sidewall given you have this happening over and over again.
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