S55 AMG, S65 AMG , S63 AMG (W220, W221) 2001 - 2013 (Two Generations)

S55 AMG (2005) secondary coolant pump.

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Old Dec 23, 2023 | 04:27 PM
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S55 AMG
S55 AMG (2005) secondary coolant pump.

Hi all.

I am working on an S55 AMG that has a P202C:8 (P0128) code for thermostat performance.

the thermostat was replaced a few months ago but the code came back.

I ran a warmup cycle from cold and it warmed up fine and within time. So I recommended replacing the thermostat and coolant temp sensor.

when I was replacing the coolant temp I found frayed wires going to it so I suspect this was the issue as they were probably shorting intermittently.

anyways, did belts and pulleys as well and refilled the coolant. During the bleeding process I connected a clear hose from the upper kompressor coolant line and back into the coolant reservoir to watch for bubbles but there was no flow with the engine running.

I tried lookin for repair info about the secondary coolant pump for the kompressor and other than the relay that runs it I found no info.

I assume there is some sort of circuit controlling the pump but I can't find info
about it. My scan tool (Autel 919) which can do a lot of the MB tests and see live data, does not have a test for it unless I missed it.

so my question is,

where can I find info about the pump and when it should run so i can trouble shoot it?
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Old Dec 23, 2023 | 04:29 PM
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S55 AMG
Engine


Image of the engine in question. This is before the kompressor belt and tensioner was installed.
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Old Dec 24, 2023 | 01:29 PM
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222 S-65
There is a relay that powers up charge cooling. Many jump power supply to output on that relay such that the charge cooling pump runs anytime the engine runs. There are many threads on charge cooling. Add another heat exchanger for charge coolant and upsize the charge cooling pump. Lower charge temps are your friend.

Use the search function on this board. Set aside an afternoon to read all about it.
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Old Dec 24, 2023 | 07:20 PM
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The basics of the relay and the temp sensor are understood. What I can't find is the principle
of operation.

at what temp does the pump start working?
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Old Dec 25, 2023 | 02:25 AM
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2004 e500
Upgrade to the Bosch 010 pump and you shouldn't have intake temp issues with stock setup. Also, S55 have a hose permanently attached from the bleed pipe to the coolant tank.

You can also get the FCP BMW split cooling system.
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Old Dec 25, 2023 | 04:42 PM
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S55 AMG
Originally Posted by Sandygear
Upgrade to the Bosch 010 pump and you shouldn't have intake temp issues with stock setup. Also, S55 have a hose permanently attached from the bleed pipe to the coolant tank.

You can also get the FCP BMW split cooling system.
I have a clear hose attached to bleed the system but there is no flow.

do you know what triggers the pump? What temps?
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Old Dec 26, 2023 | 06:49 PM
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After testing I decided to replace the pump. I took the old pump apart and it was running but broken internally.

the new pump is working fine.



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