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h&r coilover "clunking"

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Old May 26, 2011 | 07:39 PM
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2009 C63, 2000 Nissan Maxima
Question h&r coilover "clunking"

so i have had my h&r coilovers for around 10k miles and have had this problem off and on for pretty much the entire time

since i dont know all the proper terms, i posted a picture of some other cars setup (i think miata but for my purpose the vehicle should be irrelevant) and hopefully it will make sense with my description




If you look at the coilver setup closest to us in the picture, our front setup look similar to this (rears are different as pointed out by Obsidian). You see the spring sits on 2 black perches (i think theyre called perches?). The top perch secures the spring to the ride height you want, and the 2nd secures the whole structure (on our setups, these perches are red) or something like that.

The problem i am continuing to have with my front right setup is the bottom perch becomes ever so slightly unsecured allowing the spring a little bit of play/movement. Once racked/elevated, the spring will actually rotate a little in this case if you try to move it; once the bottom perch is tightened the spring will not rotate.

Since I had been having this problem, I just had my shop tighten it, I drove around on the streets and no problems whatsoever. As I got home from running errands (drove over 40 miles), I heard this fairly loud metal scraping sound, as if I am dragging a piece of metal, but I see nothing. I let off the brakes completely and let the car roll a little and the sound gets louder, now as if 2 pieces of metal grinding against each other, then it stopped. I braked hard and the clunking is back.

slightly long winded but anybody experienced this or know how to alleviate?
if not, anybody know any shops in Rancho/Claremont/Montclair/Upland/Pomona area?

thanks for reading

Last edited by Unbreakable1; May 26, 2011 at 08:55 PM.
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Old May 26, 2011 | 08:51 PM
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Picture is not a c63 coilover
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Old May 26, 2011 | 08:52 PM
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oops, forgot to include a few details ...updated, thanks Obsidian
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Old May 26, 2011 | 08:54 PM
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Edited... No problem. I was worried at first, thought somone really screwed you over..

I dont have any clunking from mine. Mine are bottomed out, so they cant move anyway..
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Old May 27, 2011 | 12:54 AM
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Is it rubbing against the wheel because of offset issues? On a diifferent car, someone bought my Brabus reps only to sell them because it rubbed against his COs (don't remember if they were Bilsteins, H&Rs, or KWs).
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Old May 27, 2011 | 01:40 AM
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Originally Posted by Sincity
Is it rubbing against the wheel because of offset issues? On a diifferent car, someone bought my Brabus reps only to sell them because it rubbed against his COs (don't remember if they were Bilsteins, H&Rs, or KWs).
nope...they were completely fine once the bottom perch was tightened initially

thanks for the input though!
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Old May 27, 2011 | 01:53 AM
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They typically have set screws in them so they don't loosen up?
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Old May 27, 2011 | 02:35 AM
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nope...they just tighten up against each other, requires a spanner wrench
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Old May 27, 2011 | 02:58 AM
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And it lossens up? Weird
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Old May 27, 2011 | 11:06 AM
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that seems to be the case...and i mean barelyyyy...took the wrench and tightened maybe 1/4" and the clunking stopped initially
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Old May 27, 2011 | 11:57 AM
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Open them up and clean the threads and put some thread locker and tighten them together again?
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Old May 27, 2011 | 01:09 PM
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I don't know whether this is good or bad news, but the identical thing happens to me with my H&R coilovers. The front right suspension "clunks" on and off. It's not the traditional feeling of a blown coilover, so I've just left it as is.

As well, I'm pretty sure mine are sitting as low as possible (one small finger gap).
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Old May 27, 2011 | 01:43 PM
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Originally Posted by Muskoka_AMG
I don't know whether this is good or bad news, but the identical thing happens to me with my H&R coilovers. The front right suspension "clunks" on and off. It's not the traditional feeling of a blown coilover, so I've just left it as is.

As well, I'm pretty sure mine are sitting as low as possible (one small finger gap).
My right front suspensio also clunks, but it has done this since new before the coilovers. My adjusters cant come loose as i have them at there lowest point.
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Old May 27, 2011 | 03:47 PM
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Your Answer

I too have H & R Coilovers. I have also experienced the clunking you refer to. You need to check a "link" between the swaybar and the shock. It seems like the distance between the mounting holes is just a bit short, or the link itself is too long. Anyway, the bushings on each end are probably blown. This causes the clunking you hear. They are $25-$30 each, and should be changed together the getmercedesparts website shows a good picture. Hope this helps!

Last edited by RM-6302; May 27, 2011 at 03:59 PM. Reason: spelling
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Old May 27, 2011 | 04:03 PM
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Originally Posted by RM-6302
I too have H & R Coilovers. I have also experienced the clunking you refer to. You need to check a "link" between the swaybar and the shock. It seems like the distance between the mounting holes is just a bit short, or the link itself is too long. Anyway, the bushings on each end are probably blown. This causes the clunking you hear. They are $25-$30 each, and should be changed together the getmercedesparts website shows a good picture. Hope this helps!
How do you find the picture on the website? I've been looking but I can only find the products and there corresponding prices. Thanks in advance.
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Old May 27, 2011 | 04:03 PM
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Originally Posted by RM-6302
I too have H & R Coilovers. I have also experienced the clunking you refer to. You need to check a "link" between the swaybar and the shock. It seems like the distance between the mounting holes is just a bit short, or the link itself is too long. Anyway, the bushings on each end are probably blown. This causes the clunking you hear. They are $25-$30 each, and should be changed together the getmercedesparts website shows a good picture. Hope this helps!
Awesome!

Do you have a link to that part or a picture?
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Old May 27, 2011 | 04:19 PM
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Here is the part in question. Item 14, (Link).
Attached Thumbnails h&r coilover "clunking"-front-suspension.jpg  
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Old May 28, 2011 | 02:11 AM
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oh wow, everybodys on the same boat but nobody said anything? haha

thank you RM! will definitely let me shop know and hopefully we can come to a resolution...
i will update this thread when i have some more results, hope others do too!

also, has anybody looked into the 2nd perch coming slightly loose? if the bushings are blown, could this cause too much stress on the perches maybe causing the lower one to loosen?

Mort, the next step my shop will be undertaking is to re-install the front right coilover, and in the process i'll ask them to clean the threads...

thanks again!

Last edited by Unbreakable1; May 28, 2011 at 02:31 AM.
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Old May 28, 2011 | 10:38 AM
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I don't think it is too unusual for the sway bar link end joints to loosen up and clunk going over bumps. I had one go out on my wife's 2005 C240. They are like mini tie-rod ends and they do wear and the ball end gets loose in the socket. MB dealer will repair the links under warranty at least they did on ours. Worth asking. If you grab the link and give it a wiggle you should be able to feel/see the play in the end joint.
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Old May 28, 2011 | 11:56 AM
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mine have been fine for 12k miles
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Old Jun 21, 2011 | 06:12 PM
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Any update? My fronts are also "clunking" over bumps. It's more noticable when the car is cold, for some reason

BTW, thanks for the X! Your car is badass, I can't get over the sound
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Old Jun 21, 2011 | 11:19 PM
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Originally Posted by stangxs
Any update? My fronts are also "clunking" over bumps. It's more noticable when the car is cold, for some reason

BTW, thanks for the X! Your car is badass, I can't get over the sound
Thank you!
No resolution yet ...gonna be a few weeks still
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