SL-Class (R230) 2003 -- 2012: Discussion on the SL500, SL550, SL600

SL/R230: sl 550 convertible top, trunk part way open. top stopped working

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Old Jan 5, 2015 | 02:42 PM
  #1  
rb26dettt's Avatar
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mercedes
sl 550 convertible top, trunk part way open. top stopped working

hey guys i need your help. the convertible top stopped working when i tried to bring the top down. now the trunk is partly open and i cant open the trunk or the top doesnt move. i dont know what to do??
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Old Jan 6, 2015 | 10:48 AM
  #2  
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'20 X5 M50i; '17 Ram 3500; Golf Cart; Bikes; Scooters
Check flap limit switches

I would guess there is a limit switch not sensing on the 'flaps' that fold back on the trunk. Common failure point.
The flaps don't fold back tight enough, and the limit switches then don't see them folded. You can see if you can hold one, or the other, of them 'tight' to the trunk while closing the roof. Will take 2 people to accomplish, and could be somewhat dangerous if you are not careful.
If that is the issue, there are DIY posts on how to resolve this problem.
Let us know what the solution is.
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Old Jan 7, 2015 | 08:47 PM
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C300 4MATIC And formerly 73 450SL
I agree this issue is usually brought on by loose trunk flaps. There are a number of different remedies. If you have two 17mm wrenches you may be able to adjust the flaps tighter to the underside of the trunk lid. A 5 minute job. Or you may need to take the actuators apart and reposition the rack and pinion inside them. That takes removing three 10mm nuts and then taking apart the rack and pinion housing with torx driver. A 15 minute job for one side But then adjustment will still be needed afterwards, as well.

Here is the major cause of the flaps getting out of synch. Most times the soft close trunk latch system becomes mal-functioning. When that happens, people start to close the trunk without the soft close feature. And they may tend to SLAM the trunk lid to get it to close tight. When slamming the trunk lid, the flaps get jarred and can break off teeth, or warn teeth of the pinion gear can skip over the rack. This results in the flap getting loose and hanging down from the inside of the trunk lid. Then the limit switch does not function.

Some people have stuck a q tip in the limit switch as a temporary fix to get things to work for one or two cycles.

Last edited by Vulcaneer; Jan 7, 2015 at 08:57 PM.
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Old Mar 19, 2016 | 02:38 PM
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SL 550 2007
MY top is inside the partially open trunk and the rollbar is stuck....nothing will move...
any ideas what to do to get it to go down?
Thanks
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Old Apr 15, 2016 | 05:35 PM
  #5  
STL-SL500's Avatar
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From: St. Louis, MO
SL500
Had the exact same issue. Top motor failed. Cable snapped. Approx. $1k+ repaired by dealer. Never had these many issues with my SLK...
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Old Apr 15, 2016 | 07:49 PM
  #6  
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From: Just north of Detroit,Michigan
2012 E350 4Matic P2
Originally Posted by travelgal1
MY top is inside the partially open trunk and the rollbar is stuck....nothing will move...
any ideas what to do to get it to go down?
Thanks
Welcome to the forum.

Check out the attached Vario Roof Diagnostic aid. I have not had this issue yet with my car so no personal experience to share.

Perform a search here on this forum as well as Benzworld for posts relating to roof issues. It is possible to open and close the roof manually, see attachment.

Good Luck,

Bob
Attached Files
File Type: pdf
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