SL-Class (R230) 2003 -- 2012: Discussion on the SL500, SL550, SL600

SL/R230: Broken roof part

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Old May 22, 2023 | 09:41 PM
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Broken roof part

Hello all my 2006 sl500 has broken a piece the roof that hinges to open to let part of the roof mechanism out extend. I don’t know what it’s called if I can repair it or replace it





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Old May 23, 2023 | 12:41 AM
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Originally Posted by maxorbit
Hello all my 2006 sl500 has broken a piece the roof that hinges to open to let part of the roof mechanism out extend. I don’t know what it’s called if I can repair it or replace it

On my 2005 SL500 the same parts on both sides are off. It seems that the hinges are very weak and prone to breaking. I could not see a simple way to fix the hinges so have just left those pieces off. One of the problems with aging plastic I guess.
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Old May 23, 2023 | 10:43 AM
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Mercedes does not sell that flap as a separate part - you'd have to buy the entire end/corner trim piece, and as I recall they're over $400.

You can get a repair kit here on ebay; it's an off-the-shelf flexible plastic hinge that is pre-cut to fit this application.

Or you can get a
basic flexible plastic hinge like this one basic flexible plastic hinge like this one
and cut it yourself.

I've also seen R230 owners get creative with small hinges that are usually used for jewelry boxes, small cabinets, etc., cutting them to fit and using epoxy to attach.
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Old May 23, 2023 | 02:02 PM
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Originally Posted by brucewane
Or you can get a basic flexible plastic hinge like this one and cut it yourself..
Does anyone have experience with this 3M product? It has many reviews on amazon saying it doesn't stick. I imagine it will stick fine on our plastic.
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Old May 23, 2023 | 03:21 PM
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Great info..Thanks to those who replied.
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Old May 23, 2023 | 04:39 PM
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2005 R 230 SL350 (M112 3.7). Sold the 1966 W113 230SL recently
With the hinges on the flap itself still intact, I bought these (Amazon or directly from the German maker). Steel with brass tubing. Having the three hinges on one steel base assures perfect alignment, as opposed to mounting separate hinges. This set does not contain the metal rod and the spring. In stead of a spring you might consider using a wide rubber band but there isn't much space.

www.kleine-klappe.de


Last edited by Frederick NL; May 23, 2023 at 04:43 PM.
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Old May 24, 2023 | 12:31 AM
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I had mine break, paid the big bucks for the whole panel, broke again in a couple of years.

Going to make a replacement hinge from aluminum, $100 for that replacement hinge, robbery.

Greg
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Old May 24, 2023 | 09:55 PM
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I made mine out of 1.00 mm aluminium. Easy to shape and fold and much tougher than the originals.
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Old May 25, 2023 | 08:22 AM
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Question

Originally Posted by brucewane
Mercedes does not sell that flap as a separate part - you'd have to buy the entire end/corner trim piece, and as I recall they're over $400.
Or you can get a basic flexible plastic hinge like this one and cut it yourself.
.
Hey brucewayne,

I hope you are well. Thanks for the tip. I am ready to buy this 3m hinge. What have you heard about the adhesion on our plastic? I have had good results with 3m double stick tape, bad results with 3m weatherstrip. Reviews are mixed on Amazon for this product.
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Old May 25, 2023 | 05:43 PM
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Hey aegea, you might consider adding a line or several drops of Epoxy to the sticky part of the hinge. I have used jbweld epoxy with good results, may not come off after setting!
Amazon Amazon
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Old May 25, 2023 | 06:54 PM
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Originally Posted by MBCO
Hey aegea, you might consider adding a line or several drops of Epoxy to the sticky part of the hinge. I have used jbweld epoxy with good results, may not come off after setting!
https://www.amazon.com/J-B-Weld-3312...s%2C325&sr=8-3
Thanks,

Sounds like a plan. The super glue variation by JB Weld looks super good. I ordered that and the flexible hinges-3M. It will be a while before I report back. This is for my daily driver. The 2004 SL500 AMG restoration is taking a long time... plus, rental property restoration, etc.
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