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Cats - how restrictive are they?

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Old 08-22-2007, 04:44 PM
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C43/55,2k11 Volvo S60 T6AWD,2k Audi B5 S4,95 Eagle Talon Tsi AWD 500+awhp
Originally Posted by SleeperX
Yes.. I think that is the best way to test the system. Eliminate primary cats.. and then dyno.. install new exhaust system.. and then dyno again..
How much more hp and how much quicker in the 1/4 mile do you think it will be?
Try that then. Won't hurt.
Old 08-22-2007, 04:49 PM
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2005 E55
Originally Posted by ProjectC55
Not tru. Replace the secondary cats with high flow units and move the O2 sensors and you'll be good to go...
What wires you guys used to extend the O2 sensor behind the secondary cats??

What size are the cats/piping? 2 1/2"?
Old 08-22-2007, 04:53 PM
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C43/55,2k11 Volvo S60 T6AWD,2k Audi B5 S4,95 Eagle Talon Tsi AWD 500+awhp
Originally Posted by SleeperX
that is what I am thinking as well. Modding anything from the cats back I think we yield minimal performance enhancement.

My second dilemna is that I have renntech headers. Similiar to Evosport headers, these headers connect to the stock downpipes which is 47mm wide. These downpipes connect to the primary cats, and it isn't until after the primary cats that the piping expands to 70 or 74mm. Hence the bottleneck isnt just the primary cats. It is also the 47mm piping from my headers to the cats. How do I solve this issue without getting new headers?
You'd probably have no choice but to get new headers from kleemann or Supersprint! (Crazee dough) or get one from Chiro's people.
Old 08-22-2007, 05:16 PM
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C43/55,2k11 Volvo S60 T6AWD,2k Audi B5 S4,95 Eagle Talon Tsi AWD 500+awhp
Originally Posted by phatmitzu
What wires you guys used to extend the O2 sensor behind the secondary cats??

What size are the cats/piping? 2 1/2"?
I have two 2.5" cats. Replace your reso with an X-pipe. You can copy Supersprints pipe diameter and path for building your exh. See the one for the SLK350 they have it may very well be the same just a tad smaller in diameter.

SLK55:63.5mm pipe X 2 = 2.5" X2
http://www.supersprintna.com/categor..._model%5D/302/

SLK350: 60mm pipe X 2 = 2.36"X 2

http://www.supersprintna.com/projects/mb_slk_350.php

I bought I believe it was 14 guage wire from Autozone to re-wire my O2's. Plus get some wire loom to protect it. Tape the wires as well and make sure you splice everything back correctly.

Last edited by ProjectC55; 08-22-2007 at 08:13 PM.
Old 08-22-2007, 05:27 PM
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2005 E55
Originally Posted by ProjectC55
I have two 2.5" cats. Replace your reso with an X-pipe. You can copy Supersprints pipe diameter and path for building your exh. See the one for the SLK350 they have it may very well be the same just a tad smaller in diameter.

SLK55:63.5mm pipe X 2 = 2.5" X2

http://www.supersprintna.com/categor...tegory_id/139/

SLK350: 60mm pipe X 2 = 2.36"X 2

http://www.supersprintna.com/projects/mb_slk_350.php

I bought I believe it was 14 guage wire from Autozone to re-wire my O2's. Plus get some wire loom to protect it. Tape the wires as well and make sure you splice everything back correctly.
Cool thanks.
Anything I should look out with? Such as disconnect battery when cutting the wires? etc...
Im going to have a shop do it for me, but just in case there are any special procedures that they need to know.
Old 08-23-2007, 12:26 AM
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2004 MB E55 AMG, 2006 Audi A6 4.2, 2008 WRX STI
Originally Posted by SleeperX
+1.. Do you guys know how much money you have cost me
hahaha~u r definately steppin' ur game up Frank!!! good talking to u today and let me know which setup u r gonna shoot for...
Old 08-23-2007, 07:10 AM
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Originally Posted by SleeperX
that is what I am thinking as well. Modding anything from the cats back I think we yield minimal performance enhancement.

My second dilemna is that I have renntech headers. Similiar to Evosport headers, these headers connect to the stock downpipes which is 47mm wide. These downpipes connect to the primary cats, and it isn't until after the primary cats that the piping expands to 70 or 74mm. Hence the bottleneck isnt just the primary cats. It is also the 47mm piping from my headers to the cats. How do I solve this issue without getting new headers?

Go to good exhaust shop...they wont have any probs with making for you nice connecting pipes instaed of Primary CATS...which go from headers to pipe directly with increasing diameter...
Old 08-23-2007, 08:28 AM
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R35 GT-R, EvoX
Originally Posted by chiromikey
sleeper's right...i've never seen an application where the electronic cutouts have made hp, just noise. that could be because they're almost exclusively bolted on a system that wasn't tuned to run open headers but that's still my experience.
I had an e-cutout on my CLK500. Its a n/a car so I'm not sure if the same would apply to the 55k cars but my observations were...

With it open, I lost throttle response and low end torque. There was a slight hesitation. Top end 80mph+ I think I gained some power.
With it closed I felt like it was faster only till about 80mph or so. You could definitely feel the increase in torque.

For sound you can't beat it. For performance, I'd stay away.

Remember, the exhaust is still going to flow through the full system, just some of it will come out the open valve. Also note that I had this mounted where the resonator would be (after the cats and before the muffler). Mercedes and the muffler shop both said I would get a CEL light if I did it pre-cat.

Prior to this, I had an Eisenmann Race muffler. Believe it or not, I could definitely feel the gains from that thing. And I mean both low end torque and top end hp. It was just too loud for every day use and neighbors wanted to kill me lol.

I think the only thing you can do Frank, is to just try out all the different combinations and dyno your car each time. It looks like we're divided on whether primary cats, secondary cats, resonators, mufflers, and manifolds should all be removed/replaced ...

Last edited by ItalianStallion; 08-23-2007 at 08:31 AM.
Old 08-23-2007, 08:59 AM
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E55
This is my final answer..

Kleemann headers with Kleemann downpipes that have Cats built into them.

Spoke to Brandon yesterday and it seems that they now sell their headers with racing 200 cell cats in the downpipes. No CEL problems and no OBDII fault concerns. He told me that having downpipes without cats vs with is probably worth 5-7rwhp. Not worth the headache or anxiety of if you ask me.
Old 08-23-2007, 09:04 AM
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R35 GT-R, EvoX
Originally Posted by SleeperX
This is my final answer..

Kleemann headers with Kleemann downpipes that have Cats built into them.

Spoke to Brandon yesterday and it seems that they now sell their headers with racing 200 cell cats in the downpipes. No CEL problems and no OBDII fault concerns. He told me that having downpipes without cats vs with is probably worth 5-7rwhp. Not worth the headache or anxiety of if you ask me.
That's the way to go man. Get it shipped ASAP
Old 08-23-2007, 10:57 AM
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haters crazy
Are you still gonna take out the resonators? I tihkn I want to do that ASAP, just afraid of the added noise level. I know my resonator weighs a decent amount. Let us know your dyno reults.
Old 08-23-2007, 11:16 AM
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E55
Originally Posted by blackbenzz
Are you still gonna take out the resonators? I tihkn I want to do that ASAP, just afraid of the added noise level. I know my resonator weighs a decent amount. Let us know your dyno reults.
Keeping the resonators in for now. I want to do this one step at a time.
Old 08-23-2007, 11:24 AM
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Originally Posted by SleeperX
This is my final answer..

Kleemann headers with Kleemann downpipes that have Cats built into them.

Spoke to Brandon yesterday and it seems that they now sell their headers with racing 200 cell cats in the downpipes. No CEL problems and no OBDII fault concerns. He told me that having downpipes without cats vs with is probably worth 5-7rwhp. Not worth the headache or anxiety of if you ask me.

Its your money my friend...I wouldnt go that route...

You wont gain much...just replace your primaries with 200cell cats and that it...
Old 08-23-2007, 11:25 AM
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R35 GT-R, EvoX
Originally Posted by SleeperX
Keeping the resonators in for now. I want to do this one step at a time.
Makes sense to do each mod and see the gains or losses...but why not just go for the complete Kleeman exhaust system (and if you don't like the trapezoid tips then just have the AMG tips welded)?
Old 01-27-2008, 09:21 PM
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w212 E63 / 996tt
There seemed to be a lot of people interested in removing their primary CATs. Did anyone get it done? Some people talked about 200 cell...who sells this and how hard or easy is this type of job for a qualified exhaust shop?

Sorry if the thread answered these questions already.
Old 03-01-2008, 01:29 PM
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2006 E55
Originally Posted by chiromikey
i've got a complete system with oem mufflers and it's not loud at all...minimally noticable over oem imho. however, with the corsa aftermarket mufflers i've tested it's a BEAST!


I want that exhaust! How much?
Old 03-01-2008, 01:56 PM
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'03 E55, Range Rover Sport Supercharged, Ducati 748R
Originally Posted by uthustler
I want that exhaust! How much?
you can now purchase it through vrp so check with them.

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