W211 AMG Discuss the W211 AMG's such as the E55 and the E63
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74mm TB shaft grinded to 5mm complement of Exotic_Metal55

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Old 09-19-2010, 12:17 AM
  #51  
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G55 - R500
Originally Posted by sneakyneon
Max bore dose replace the TB blade with a thinner one but he use's the stock shaft so there is a mix maxed set up with gaps were the blade is screwed down, No very impressed with the work he did on my 82mm tb.
Argh - thanks so much for the feedback. If the entire shaft would be cut in half, and not have any gap - would this be to fragile?

So better hold off on maxbore and DIY then?

Originally Posted by guysandiego
i thinned my blade but it threw too many codes -- i swapped it out for another stock blade-- its running pretty decent now ---- I only get problems when the car idles tooo long... i think my idle needsto be bumped up -- its around 600 but goes down to 550 sometimes ---- should be at 700.

Idle is actually important for me - when offroading in the middle of no-where I usually avoid turning off the engine - and often idle for 10-20 minutes...
Old 09-19-2010, 01:10 AM
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2004 E55
Originally Posted by 07g55
Idle is actually important for me - when offroading in the middle of no-where I usually avoid turning off the engine - and often idle for 10-20 minutes...
Ummmm specified idle speed is 550rpm not 700....
Old 09-19-2010, 01:37 AM
  #53  
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Originally Posted by 07g55
Argh - thanks so much for the feedback. If the entire shaft would be cut in half, and not have any gap - would this be to fragile?

So better hold off on maxbore and DIY then?




Idle is actually important for me - when offroading in the middle of no-where I usually avoid turning off the engine - and often idle for 10-20 minutes...
The best answer would be a shaft to match the blade if that not an option then I'd go to a stock sized blade on a bored TB. For those that care you can take a 82mm TB out to 85mm. I think you might be able to get a tiny bit more but 85 is safe.
Old 09-19-2010, 09:03 AM
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2003 porsche 996 turbo
Originally Posted by sneakyneon
Max bore dose replace the TB blade with a thinner one but he use's the stock shaft so there is a mix maxed set up with gaps were the blade is screwed down, No very impressed with the work he did on my 82mm tb.
thats dissapointing to hear!. the guys that used them were very happy with the mod but they have the 74mm body. i wonder if thats what makes the difference?
how big did your 82mm t/b finish out?
Old 09-19-2010, 08:31 PM
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Originally Posted by 320 dreamer
thats dissapointing to hear!. the guys that used them were very happy with the mod but they have the 74mm body. i wonder if thats what makes the difference?
how big did your 82mm t/b finish out?
85
Old 09-19-2010, 08:40 PM
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2020 AMG GT-R PRO
Originally Posted by sneakyneon
85
Old 03-21-2011, 10:09 PM
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SL55 misha widebody, C63, Bmw M6 ...Ferrari 360-RIP
Thanks for the article shardul and exotic metal! i just grinded down my shaft and then cleaned it up with our mill !

gonna do some final polishing with my dremel now ..
Attached Thumbnails 74mm TB shaft grinded to 5mm complement of Exotic_Metal55-img_0542.jpg   74mm TB shaft grinded to 5mm complement of Exotic_Metal55-img_0545.jpg  
Old 03-21-2011, 10:53 PM
  #58  
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Eurocharged Performance ML63 and TT lambo
Originally Posted by 360Jami333
Thanks for the article shardul and exotic metal! i just grinded down my shaft and then cleaned it up with our mill !

gonna do some final polishing with my dremel now ..
great job jamie!!!
Old 03-21-2011, 11:03 PM
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SL55 misha widebody, C63, Bmw M6 ...Ferrari 360-RIP
dont kill me jake haha.. just trying to save a buck or two, but im still game for other goodies
Old 03-22-2011, 09:17 AM
  #60  
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2006 E55 AMG
I wonder what the 82mm could be bored out too? That would unleash some major HP I would imagine.
Old 03-23-2011, 09:35 AM
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E55 AMG W211 - sold, CLS 500 C219, E63S AMG W212
Is there any DIY how to remove the tb ?
Old 03-23-2011, 09:48 AM
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2003 W211 E55, 2003 W220 S600
remove airbox, unplug pcv hose, undo 4 tq bolts on the tb
Old 03-23-2011, 10:05 AM
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E55 AMG W211 - sold, CLS 500 C219, E63S AMG W212
sounds easy
Old 03-31-2011, 03:19 AM
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SL55 misha widebody, C63, Bmw M6 ...Ferrari 360-RIP
its pretty easy but if u wanna save time and the sweat just have someone with a mill (machine shop) mill out the shaft it will literally take about 5 minutes to do
Old 03-31-2011, 10:39 AM
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96 and 08 911 turbos
so what are the power gains here, or are you guys doing this without any testing?
Old 03-31-2011, 10:44 AM
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2003 W211 E55, 2003 W220 S600
Originally Posted by Oliverk
so what are the power gains here, or are you guys doing this without any testing?
yes we do all mods without testing lol j/k
Old 03-31-2011, 10:44 AM
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shrimp boat
Originally Posted by Oliverk
so what are the power gains here, or are you guys doing this without any testing?
So what if we do it without testing...you need testing for common sense!!
Old 03-31-2011, 10:48 AM
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2003 W211 E55, 2003 W220 S600
one member did a befroe and after dyno with this mod he picked up 6rwhp
Old 03-31-2011, 12:13 PM
  #69  
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CLS55 2006, CLS 63S 2015
i don't get why you all go through so much trouble when the part is readily available from MB and is an MB part...(82mm tb from new V8)

the time and effort spent on making it work (audi tb, smaller tb with new blades..etc)...might as well get the real thing or just stick with the 80mm which has the least hassle and is plug and play, when you switch the wiring
Old 03-31-2011, 12:38 PM
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E55 AMG, 72' Toyota Carina, 63' Ford F100, 72' Mercedes 250c, 15' Harley Davidson Softail
no ones even mentioned TB from different manufacturers but this mod is not a hassle if you know what you're doing. plus free HP is always a perk
Old 03-31-2011, 12:51 PM
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2003 W211 E55, 2003 W220 S600
Originally Posted by Zod
smaller tb with new blades..etc
you are misinformed no one is switching blades on the TB.
Old 03-31-2011, 12:53 PM
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E55 AMG, 72' Toyota Carina, 63' Ford F100, 72' Mercedes 250c, 15' Harley Davidson Softail
Hey Shardul did you ever get a chance to get your car on the dyno? you mentioned it in the OP but I don't think I saw any additional info afterwards.
Old 03-31-2011, 12:56 PM
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2003 W211 E55, 2003 W220 S600
well not my car, but another member picked up 6rwhp wit this mod on the dyno. everything else was the same between both the runs only tb shaft was grinded.
Old 03-31-2011, 07:14 PM
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SL55 misha widebody, C63, Bmw M6 ...Ferrari 360-RIP
Originally Posted by Zod
i don't get why you all go through so much trouble when the part is readily available from MB and is an MB part...(82mm tb from new V8)

the time and effort spent on making it work (audi tb, smaller tb with new blades..etc)...might as well get the real thing or just stick with the 80mm which has the least hassle and is plug and play, when you switch the wiring

its called spending $0 dollars vs $2000
Old 03-31-2011, 07:26 PM
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96 and 08 911 turbos
I'd suggest some loctite on these screws after this mod. one of those comes loose and you may not be a happy person.


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