Thinking of changing back from the 2.82 diff.




I got the Quaife on the rear as well... anyone experience ESP issues running a Quaife (i.e. triggering when you would not expect it?).
Who is the master of TCU files for 2.82 diffs at mom? Mbe trying a new file is easier than swapping diffs!!!! I had a nightmare getting my 06's TCU sorted getting around anti theft issues, wheel speed errors etc etc ...
I really dont want to be shipping the TCU back and forth again!




I got the Quaife on the rear as well... anyone experience ESP issues running a Quaife (i.e. triggering when you would not expect it?).
I'm running a Quaife diff without any ESP issues. That said, I've always assumed that ratio of the Quaife is identical to stock so not sure if my set up is the same as yours.
Get in touch with Jerry at EC. He is the TCU master at this point.
PM Loungn14 and give it one last try before ditching it.
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Dont get me wrong in normal driving the car is fine and perhaps the issue relates to something else but on Saturday I just got the impression the car is too marginal on the ESP /wheel sensors, mbe its as simple as a faulty wheel sensor ...

The other thing was it did not feel like the TCU/ESP was tripping the car up it felt more like a fuel starve / engine cut out than TCU (def no triangle), further complicating things.
Mbe its a dodgy steering angle sensor
I have had to do a fix on this in the past.....and mbe its a bit marginal on a bumpy track.Anyhow Ill trouble shoot all the past things and check the rear end over ... car needs some work to tidy some of the bits up.
So for now Ill leave it place... save my knuckles for a few more weeks!
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The tcu compares internal speed sensors with rear wheel speed to determine actual gear ratio. There is no output shaft speed sensor in the transmission. This is why the diff ratio is important. If you change the diff ratio without programming then the tcu will think that the transmission is slipping. It will go into limp mode. Last known good gear and stay there until the key is cycled. Normally the check engine light would also come on.
Sounds like you have a different problem to me.




I did not have the Aquamist on at all I cant get it to run without it trigering a misfire code... but mbe the wiring for this is rubbing something the wrong way...
Ill have a good look at tank and pump mbe something not good down there. Even if tank has baffles we were on hard right for mbe 3-4 seconds before we straightened out and then I got the issue.... first run was no probs at all. Second no traction issue just some heat soak, and from 3rd run onwards I picked up this problem.
What do you guys do with the secondary 02 sensors on Kleemann headers ... just tie them up - coz was told they needed to be plugged in even if they are inactive?
I'll have another look at the steering angle sensor ... which I "repaired" ... sounds like a good place to start.




UPDATE:
For anyone in the future researching this thread, my 2.82 swap is working fine with my Eurocharged TCU tune and the 2.82 calibration they did. However, I think I found the reason for the OP's concern. I was having intermittent ESP warnings flash usually in turns; but no activation of the ESP. I found in the engine control unit there is coding for the gear ratio. I was able to change the coding using Star Developer mode, as well as the coding for the tire size also stored in the engine ECU. NOw my speedometer is accurate again and no ESP problems. When doing a gear swap the engine ECU needs to be coded to match.
Last edited by E55Greasemonkey; Feb 23, 2014 at 11:57 AM.
UPDATE:
For anyone in the future researching this thread, my 2.82 swap is working fine with my Eurocharged TCU tune and the 2.82 calibration they did. However, I think I found the reason for the OP's concern. I was having intermittent ESP warnings flash usually in turns; but no activation of the ESP. I found in the engine control unit there is coding for the gear ratio. I was able to change the coding using Star Developer mode, as well as the coding for the tire size also stored in the engine ECU. NOw my speedometer is accurate again and no ESP problems. When doing a gear swap the engine ECU needs to be coded to match.




On another note I had to make several tries to code anything in dev mode. Sometimes, I got a communication error, sometimes it would say "at least one coding is invalid" and show all dashes -------- in the coding options. You have to back out of the engine ECU and go back in- keep trying.
I'm not crazy about the 2.82 at highway speeds, our fifth gear overdrive is a bit steep, my shorter tires 295/30/18 at around 80mph rpms are close to 3,000 and makes me think about going back to the 2.65...but it's a lot of work again. The car to me feels like it needs a 6th gear.
Last edited by E55Greasemonkey; May 2, 2018 at 09:48 PM.
UPDATE:
For anyone in the future researching this thread, my 2.82 swap is working fine with my Eurocharged TCU tune and the 2.82 calibration they did. However, I think I found the reason for the OP's concern. I was having intermittent ESP warnings flash usually in turns; but no activation of the ESP. I found in the engine control unit there is coding for the gear ratio. I was able to change the coding using Star Developer mode, as well as the coding for the tire size also stored in the engine ECU. NOw my speedometer is accurate again and no ESP problems. When doing a gear swap the engine ECU needs to be coded to match.



