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Dreaded p5050 p507 codes after 82MM TB switch

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Old 04-18-2013, 11:33 PM
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2003 E55 AMG
Dreaded p5050 p507 codes after 82MM TB switch

Got my TB upgraded the other day and am having the Idle air control code and idle air control rmp too high codes. I checked all of the vacuum hoses and they all look good. Sprayed brake cleaner at the tb/sc plenum connection no leaks there. My TPS at idle is running .4-.8% and I know this is one reason the code is tripping. The TB is an 82 mm MB part but it was used and has the TB shaft grind on it. For guys that have had this issue, what's the fix? Likely bad TB? I've been reading many threads on this and that appears to be likely. Also noticed during driving the AFR's were stuck at 21:1 under normal driving and fuel trim was at 25%. It didn't change at all with stepping on the gas. Forgot to see what TPS% was during this moment but car was definitely running like crap. Pulled over turned the car off and restart and it was back to normal. At other times it will idle like crap or idle very high, 1800rpm's. Let me know if anybody has some insight on this one
Old 04-19-2013, 12:07 AM
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It happens too often for it to be a faulty TB, imo. I found a leak by spraying brake cleaner down between the TB and drivers side surge tank. Haven't fixed it yet. I have done the TB reset and a star reset without fixing it. I have noticed that my TPS is really low and I have yet to bump that up with star. My car will drive just fine most of the time and when cruising around with very little throttle, I will get a hiccup and then it runs weird with the lumpy idle. The on/off throttle transition is also really strange after it does this. If I restart the car, it runs fine. Also, my short-term fuel trim goes from normal values to pegging out at 25% when this happens. Restarting the car at a red light brings it all back to normal.

I want to bump the idle up, but need some detailed instructions in star. Anyone have those?
Old 04-19-2013, 07:29 AM
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Originally Posted by Denroll
It happens too often for it to be a faulty TB, imo. I found a leak by spraying brake cleaner down between the TB and drivers side surge tank. Haven't fixed it yet. I have done the TB reset and a star reset without fixing it. I have noticed that my TPS is really low and I have yet to bump that up with star. My car will drive just fine most of the time and when cruising around with very little throttle, I will get a hiccup and then it runs weird with the lumpy idle. The on/off throttle transition is also really strange after it does this. If I restart the car, it runs fine. Also, my short-term fuel trim goes from normal values to pegging out at 25% when this happens. Restarting the car at a red light brings it all back to normal.

I want to bump the idle up, but need some detailed instructions in star. Anyone have those?
That sounds almost identical to what my car does too. The strange thing is that the same phenomenon would happen before the TB switch. It was much less obvious though and didn't happen ofter either. It never caused a code to be thrown either. Always seemed to happened from a light throttle application after coming to a stop. The idle would get a bit choppy and it would buck slightly. Didn't ever happen when the car was stock. Actually noticed it first after the header/injectors/fuel rail install. Maybe there is a vacuum leak that was never found and it is getting worse now? Maybe from disconnect/connect on of the vacuum lines the connection is getting worse. Sorry about the longer post just thinking out loud. I'm gonna go check all connections again
Old 04-19-2013, 09:59 PM
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Was the tb plate removed when the shaft was grinded?
Old 04-19-2013, 10:01 PM
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Originally Posted by Denroll
It happens too often for it to be a faulty TB, imo. I found a leak by spraying brake cleaner down between the TB and drivers side surge tank. Haven't fixed it yet. I have done the TB reset and a star reset without fixing it. I have noticed that my TPS is really low and I have yet to bump that up with star. My car will drive just fine most of the time and when cruising around with very little throttle, I will get a hiccup and then it runs weird with the lumpy idle. The on/off throttle transition is also really strange after it does this. If I restart the car, it runs fine. Also, my short-term fuel trim goes from normal values to pegging out at 25% when this happens. Restarting the car at a red light brings it all back to normal.

I want to bump the idle up, but need some detailed instructions in star. Anyone have those?

ME> adaptations> correction programming> idle speed in gear or park neutral
Old 04-19-2013, 10:54 PM
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Originally Posted by Shifter
ME> adaptations> correction programming> idle speed in gear or park neutral
I just got a sds setup and messing around in sim mode,when it asked for national version do we use usa preconfigured fault codes? and where do you go after that?
Old 04-20-2013, 12:39 AM
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Originally Posted by Shifter
Was the tb plate removed when the shaft was grinded?
I'm not sure, I bought it that way. I have another TB that I'm gonna try next tuesday and see if it's the problem.
Old 04-20-2013, 02:40 AM
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Originally Posted by bstudey01
That sounds almost identical to what my car does too. The strange thing is that the same phenomenon would happen before the TB switch. It was much less obvious though and didn't happen ofter either. It never caused a code to be thrown either. Always seemed to happened from a light throttle application after coming to a stop. The idle would get a bit choppy and it would buck slightly. Didn't ever happen when the car was stock. Actually noticed it first after the header/injectors/fuel rail install. Maybe there is a vacuum leak that was never found and it is getting worse now? Maybe from disconnect/connect on of the vacuum lines the connection is getting worse. Sorry about the longer post just thinking out loud. I'm gonna go check all connections again
Possible air leak from an injector seal? It can very much cause this
Old 04-20-2013, 08:29 AM
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Have you tried to recalibrate the TB vis SDS?
Old 04-20-2013, 08:29 AM
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Originally Posted by skratch77
I just got a sds setup and messing around in sim mode,when it asked for national version do we use usa preconfigured fault codes? and where do you go after that?
Pre configured fault codes
Old 04-20-2013, 10:26 AM
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Originally Posted by shardul
Have you tried to recalibrate the TB vis SDS?
Yes, Speedriven hooked it up to star after installing. The leak at injector seal does sound possible and will definately have them check it out. Like a said I had a similar issue prior to TB install but never tripped a code and it was much less prevelant
Old 04-20-2013, 11:01 AM
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Just a thought, a commonly missed leak is the metal line that runs into the back of the blower between the drivers surge tank and blower. It is a slip fit and will cause those issues. Look down with a light.

Also try another TB calibration.

Unplug throttle body
Move Key in second position -wait 10 seconds
Move key to off, do not remove
Plug throttle body to harness
Move key to second position for 2 min-you will hear tb move around as it calibrates
Old 04-20-2013, 11:15 AM
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Tb calibration won't do much if there is a leak.the car will allow from 2.7 tips at idle down to 1.2 before it trips a code,if you are seeing 0.4-.08 that is the car closing the tb 100% to keep it from revving to high.

You have a small leak or faulty tb.I'm betting its a small leak bro and don't worry it will pay off when she is up and running.some people say to adjust rpms in star but its like a forum secret and to this day I have not seen one single thread about fixing this issue with star and a how to.I tried 82mm TBS back in the day and had the same problems and ended up getting a 78mm amg tb to work without throwing codes and I just picked up an 82 mb tb so I'm sure I'll run into this also.
Old 04-20-2013, 01:01 PM
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we shall see when mine gets installed sometimes Monday or so..
Old 04-20-2013, 04:52 PM
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Just finished my 82mm swap from a 78 so far so good! Didn't even need to use sds
Old 04-20-2013, 07:33 PM
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Originally Posted by skratch77
Just finished my 82mm swap from a 78 so far so good! Didn't even need to use sds
Did you already have the plenum modified?
Old 04-20-2013, 07:44 PM
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Originally Posted by bstudey01
Did you already have the plenum modified?
I have an 80mm plenum that I had bored to 82 before I put it on.I drilled the holes a little bigger on the tb and got 3 to line up and the tb sits flush.

Getting 1.6-2.0 tps in drive so i should be good to go.I have a 82mm gasket coming to throw on there also but might not need it.


Last edited by skratch77; 04-20-2013 at 07:46 PM.
Old 04-20-2013, 08:25 PM
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^^did you not remove the snout at all
Old 04-20-2013, 08:39 PM
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Originally Posted by berti_00
^^did you not remove the snout at all
Didn't have to as I did it a while ago with the 78/80 mm tb I had on it.
Old 04-20-2013, 08:54 PM
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but aren't you going to have a 2mm bore difference from the 80 to the 82mm??
Old 04-20-2013, 08:57 PM
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Originally Posted by berti_00
but aren't you going to have a 2mm bore difference from the 80 to the 82mm??
My inlet is bored and polished from like 3 years ago.I had an 82mm on there a few times but never a true Mercedes one.
Old 04-20-2013, 09:27 PM
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The low TPS reading is either a leak, or the throttle blade was removed while being ported and then not seated correctly when re-installed.
Bumping up the idle is not the solution here.
Being the you were having an issue after the inj were installed, I would look at the inj o-rings as well as the surge tank gaskets, and even the hoses connecting the surge tanks to the i/c.

Just for reference, when I installed the 82 I was getting a TPS reading of 2.4% fully warmed up idling in drive.
https://mbworld.org/forums/w211-amg/...b-install.html
Old 04-20-2013, 09:29 PM
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Originally Posted by skratch77
My inlet is bored and polished from like 3 years ago.I had an 82mm on there a few times but never a true Mercedes one.
ohhhhh gotch yaa your gona love it now
Old 04-20-2013, 10:13 PM
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Originally Posted by lowprofile
The low TPS reading is either a leak, or the throttle blade was removed while being ported and then not seated correctly when re-installed.
Bumping up the idle is not the solution here.
Being the you were having an issue after the inj were installed, I would look at the inj o-rings as well as the surge tank gaskets, and even the hoses connecting the surge tanks to the i/c.

Just for reference, when I installed the 82 I was getting a TPS reading of 2.4% fully warmed up idling in drive.
https://mbworld.org/forums/w211-amg/...b-install.html
I just looked at some older logs prior to the 82 being installed. Seeing TPS back then of 2-3% at idle. So something has definately changed since the 82mm install. I think the injector o rings is a very good guess to the previous issue. I recall Marcin looking at the individual cylinder diagnostics in star and seeing a slight miss in one of them, not enough to throw a code though. I will have him check those again Tuesday, swap TB with another I have, and try to find a leak in any of the other obvious locations. Really wanted to take her to the strip tomorrow but I'm thinking that would not be a good idea right now.
Old 04-20-2013, 10:38 PM
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I'm a little confused.
It seems you paid speedriven to install and calibrate the tb.
Did you adjust the tune?
Have you asked the installer about this?

Good luck , I hope it resolved easy and cheap!


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