W211 AMG Discuss the W211 AMG's such as the E55 and the E63
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Front Caliper Rebuild

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Old 12-31-2014, 12:43 PM
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03 Silver E55
Front Caliper Rebuild

Hey guys,

I am rebuilding my calipers after powder coating and have hit a dead end for one of the parts. Looking for the cross-over/connecting pipe on the caliper. Apparently Mercedes doesn't list it separately. I purchased a handful from a porsche dealership (cayenne, caymen and 911) pipes, they are all too deep and cause interference issues with 19s or too narrow and when stretched become too shallow.

Any assistance would be appreciated.

Also for those looking for seals cheapest place I found was http://store.zeckhausen.com/catalog/...46_986_987_990
wish they had this piece as well.


Old 12-31-2014, 12:50 PM
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2005 E55 AMG
IF you can't find them it appears you can easily make one with a small piece of tubing and a flair end tool. But it also appears there is nothing wrong with it in the pic?
Old 12-31-2014, 12:56 PM
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One of the lines cracked by the fitting on removal.
Old 12-31-2014, 12:58 PM
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Ah, then you may have to build one. It shouldn't be that difficult. Worse comes to worse, bring the caliper to a garage that should have the flairing tools and have them do it.
Old 12-31-2014, 03:16 PM
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C215 CL55 AMG, W124 500E, W210 E430, W124 300E
Originally Posted by TheOtherDodge
Ah, then you may have to build one. It shouldn't be that difficult. Worse comes to worse, bring the caliper to a garage that should have the flairing tools and have them do it.
Exactly this. Or go to a hydraulic shop - they tend to can do real wonders.
Old 01-01-2015, 09:02 AM
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Curious, does that piping really need to be removed to be powdered?

Also is it better to refinish then rebuild?

Last edited by a100steaksauce; 01-01-2015 at 09:37 AM.
Old 01-02-2015, 02:58 PM
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CLK56TT (WIP), S65, RR 5.0 S/C
Originally Posted by a100steaksauce
Sub

Curious, does that piping really need to be removed to be powdered?

Also is it better to refinish then rebuild?
If you want a proper rebuild, then - yes - everything has to come off to the last part, then blasted, de-rusted, freshly painted and assembled with new hardware (new dust caps, new piston seals, new pad guide bolts etc).

Is it better than a lick of new paint over all bolts and parts? Of course, but it is more involving as well with a lot to go wrong (e.g. stripped old threads and bolts). Depends what you want to achieve and how high your bar is.
Old 01-03-2015, 01:07 PM
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Originally Posted by Alex L
If you want a proper rebuild, then - yes - everything has to come off to the last part, then blasted, de-rusted, freshly painted and assembled with new hardware (new dust caps, new piston seals, new pad guide bolts etc).

Is it better than a lick of new paint over all bolts and parts? Of course, but it is more involving as well with a lot to go wrong (e.g. stripped old threads and bolts). Depends what you want to achieve and how high your bar is.
Did you get this sorted out?

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