C-Class (W203) 2001-2007, C160, C180, C200, C220, C230, C240, C270, C280, C300, C320, C230K, C350, Coupe

Replacing Brakes - 2002 C230 SportsCoupe

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Old 06-16-2005, 05:50 AM
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C230K Coupe/Orion/C4/C5/CD/AMG Spoiler/V60/TeleAid, 2 MGB's
Originally Posted by I KOMPRZ
Ok all the experts, my pads finally arrived today. So off I go, did everything as usual...off reservor cap/wheels/caliper....then I go "***** wheres my C-clamp!!!" ....well yeah I couldnt find it...so I had no tool to compress the piston, I tried using a long screw driver...a rod...a wrench...I tried everything and it didnt wanna compress at all...did I miss something? I shouldnt even touch the bleeding bolt right? Or I just simply need the C-clamp??....Please help.

yep....pop the cap off the brake fluid reservoir under the hood...this reduces the pressure in the system, making it easier to compress the piston
Old 06-16-2005, 10:42 AM
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Had major squealing on my 2005 Coupe, starting at less than 5k miles (was completely silent before). Brought the car in to the dealer a few hundred miles later, and they changed all four pads under warranty. Noise is gone. Needless to say, I am very happy with my dealer.
Old 06-16-2005, 10:02 PM
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2004 C230k (SOLD), 2005 C230k (Lease ended), 2004 Carrera 4 Cab, 2007 530i
of course I needed a C clamp...yes got one today and pads changed in no time. Another problem came up...doh!!! wrong sensor sent....see pic....
now my question is...did they give me both rear sensor? or they are completely wrong sensor for the car? I tried to locate the rear sensor without taking the wheels off but no where to be found. So now I have new front pads but no sensor...the Brake Wear warning still pops up...I dont know if that was because the front has no sensor or the rear is low as well...can some expert answer that question? Thanks in advance.
Attached Thumbnails Replacing Brakes - 2002 C230 SportsCoupe-pad-senor.jpg  
Old 09-18-2005, 12:48 AM
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hmm..the 2 bolts on my caliper were 12mm, new pads come with new 12mm bolt. Also the rotor screw is a torx 30mm
Old 11-23-2005, 05:59 PM
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03 w203
hmm..I just purchased my pads for my front brakes and was wondering if my 2003 w203 c230k sport sedan has the same setup sensor wise as 02 sportcoupes???

Last edited by 03see2thirtyk; 11-24-2005 at 05:17 PM. Reason: missed out year of automobile.
Old 12-26-2005, 07:13 PM
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Originally Posted by Rick
A note about the sensor;
The MFD Brake Wear message is a result of a pad thats worn enough that the sensor makes contact with the rotor. The sensor is just two wires imbedded in soft plastic. When the plastic wears down to expose the wires, they contact the rotor. This makes a complete circuit, and hence the message on the display.
Actually, the brake sensor is a normally closed (N/C) circuit on the two wires. The message appears when brake wear cuts the wires and opens the circuit. If the message bugs you too much, you can cut the wires, strip and splice until you can replace the pads. The wires are either 24 or 26 gauge so you wil have to strip with a knife.

Please note that the author accepts no responsibility if you fry your rotors or for any other mishaps after doing this!
Old 09-24-2006, 11:22 PM
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Bump for this old thread: I just replaced my rear brake rotors and pads cuz of this thread! ::thumbsup::

-j0hn
Old 09-25-2006, 03:16 AM
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Originally Posted by Alba
Actually, the brake sensor is a normally closed (N/C) circuit on the two wires. The message appears when brake wear cuts the wires and opens the circuit. If the message bugs you too much, you can cut the wires, strip and splice until you can replace the pads. The wires are either 24 or 26 gauge so you wil have to strip with a knife.

Please note that the author accepts no responsibility if you fry your rotors or for any other mishaps after doing this!
I tried this recently. It didn't work.
So, while apparently it is normally closed, it
isn't neccessarily Zero Ohms.
Must be a resistor in there.

I just hate it when I get those nagging messages on the dash.
I probably still had 5000 miles left on my pads at least, but
the nag factor, and the fact that I'd already ordered the parts, I just
did it.
Old 09-25-2006, 08:22 PM
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C230K Coupe/Orion/C4/C5/CD/AMG Spoiler/V60/TeleAid, 2 MGB's
C'mon...the sensor is $8.00 and the brakes are your safety net. I bought Porterfields, but there are a variety of pads available (AutoZone even carries a low dust brand - CHEAP)

Get the pads of your choice, the sensor and find a dry garage or a nice day ... invest the time for your own peace of mind (if not the safety of your family/friends/passengers).
Old 10-04-2006, 03:19 PM
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Interestingly enough, my dealer quoted me $580 parts and labor to change front AND rear pads, resurface rotor (if necessary), change brake fluid, and change coolant. I think he had 4 hours of labor at $80 an hour, so that's $320 in labor and $260 in parts and tax.

I am just considering letting them do it since I have limited MB maintenance experience. Besides that, it will show up in the computers service history for the car (good resale point) and I know it SHOULD be done right.
Old 10-04-2006, 03:30 PM
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I replaced the sesnor then tied it up out of the way. When the sensor goes off there's still 30% of pad left. I drove 10K+ miles after the sensor went off before the pads had to be replaced.
Old 06-12-2007, 06:29 PM
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2002 C230K Coupe
*bump*

How to reset the warning message in the display? I got the front brakes done at a local shop and the mechanic couldnt reset the warning message. He said it should go away after 50 key cycles but I am sure there would be a easy way.
Old 06-12-2007, 07:55 PM
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Originally Posted by trisonics
*bump*

How to reset the warning message in the display? I got the front brakes done at a local shop and the mechanic couldnt reset the warning message. He said it should go away after 50 key cycles but I am sure there would be a easy way.
press the odometer reset button when the brake warning shows up.
Old 06-13-2007, 02:40 PM
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2002 C230K Coupe
Originally Posted by rlee02135
press the odometer reset button when the brake warning shows up.
When I press reset, the warning disappears for till the ignition is turned off. When I start again, it comes back.
Old 08-23-2007, 09:22 PM
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2003 c240
c240 rear brakes

Does anyone know how to change the pads on the rear brakes? I pulled it apart and see the rod that the pads are on but im not sure how to get it out.
Old 02-27-2008, 12:10 AM
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2002 C230 coupe , NOt THE AVATAR!!
thanks...
Old 02-27-2008, 12:55 AM
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2002 C230 Coupe
Originally Posted by fookoo303
Does anyone know how to change the pads on the rear brakes? I pulled it apart and see the rod that the pads are on but im not sure how to get it out.
Knock out the pin to release the spring clip, and pull the pads out from the rear. Then you'll need a special clamp to open up the caliper pistons for the new pads -- a standard C-clamp won't do it. So rent one from AutoZone/Kragen or something, ask for brake pad tool for dual piston calipers.
Old 02-15-2009, 01:53 PM
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2003 C230K Coupe Orion Blue
Anyone have know the Part #, New and Minimum thicknesses for the various W203 rotors?

Obviously if someone knew all the types (2001-2004, 2004.5, 2005+) that would be best, but in particular I'm interested in 2003. I'm not taking my wheels off anytime soon, so if anyone happened to have this info off-hand it would be greatly appreciated.
Old 09-29-2009, 07:55 PM
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Originally Posted by trisonics
*bump*

How to reset the warning message in the display? I got the front brakes done at a local shop and the mechanic couldnt reset the warning message. He said it should go away after 50 key cycles but I am sure there would be a easy way.


I'm getting the same problem on my 07 c230, pads were and sensor replaced but still I have the warning... Someone help! I just did this today btw!
Old 09-29-2009, 08:04 PM
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2002 C230 Coupe
When the brake warning shows up, press and hold the odometer reset button. A message will pop up after a few seconds asking confirmation to reset. Press and hold the reset button again to rest.
Old 09-29-2009, 08:57 PM
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Another message shows up after holding reset, I forgot what it says..But I will try again in the morning. The car is still safe to drive right? I did drive it for about 10-15 miles already
Old 09-30-2009, 01:58 AM
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Originally Posted by 20FHK02
When the brake warning shows up, press and hold the odometer reset button. A message will pop up after a few seconds asking confirmation to reset. Press and hold the reset button again to rest.
Long time no see FHK.
How's your car running?

Ha, I've added a few mods since you saw my car last eh?
How many miles you got now?
Old 09-30-2009, 02:14 AM
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2002 C230 Coupe
Do you still own it?

My car still moves, just a bit over 110k miles. Got the entire 2009 ignition system ($4k job) with "blink blink" new keys and just had the AC freon recharged and it's finally cool inside!
Old 09-30-2009, 11:05 AM
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C230 Sport Coup + 2006 W164 ML350 + 99 Ford Escort (What the heck, it gets 38 mpg!)
2009 ignition system?
Hmmmm.....not heard of that. Are you saying you got the EIS replaced?
4 grand? For what?

Everything on my car is good, except just recently the flap on the AC is stuck open on the floor....my feet freeze! I keep up on the little stuff....it makes a difference.
Close to 146K miles!

Originally Posted by 20FHK02
Do you still own it?

My car still moves, just a bit over 110k miles. Got the entire 2009 ignition system ($4k job) with "blink blink" new keys and just had the AC freon recharged and it's finally cool inside!

Last edited by C230 Sport Coup; 09-30-2009 at 11:35 AM.
Old 09-30-2009, 11:38 AM
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C230 Sport Coup + 2006 W164 ML350 + 99 Ford Escort (What the heck, it gets 38 mpg!)
Originally Posted by solekeeper
Another message shows up after holding reset, I forgot what it says..But I will try again in the morning. The car is still safe to drive right? I did drive it for about 10-15 miles already
You replaced the pads?
Sure, should be ok, unless you (assuming DIY) screwed something up.


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