C-Class (W203) 2001-2007, C160, C180, C200, C220, C230, C240, C270, C280, C300, C320, C230K, C350, Coupe

Latest : M271 manifold received today from mgheaders

Thread Tools
 
Search this Thread
 
Rate Thread
 
Old 02-15-2006, 06:52 PM
  #26  
Member
 
C-Dub's Avatar
 
Join Date: Jan 2006
Posts: 89
Likes: 0
Received 0 Likes on 0 Posts
C230 WZ - Six Speed
mgheaders- you catching there is significant interst here?!?!

Can you post pic so the replacement systems for header+cat using oem O2 sensors so we can drool and get a group buy put together? Any dyno numbers for the version I just discribed? Anxiously waiting....
Old 02-15-2006, 10:33 PM
  #27  
Newbie
 
mgheaders's Avatar
 
Join Date: Feb 2006
Posts: 12
Likes: 0
Received 0 Likes on 0 Posts
Originally Posted by MiKeSSw203
waiting patiently

Does the header for LHD cat/downpipe bolt up to the collector or is it one piece all welded together? Also are the O2 sensor fitments located near the same area as OEM?
MikeSSw203,

The header is not welded to the cats, unlike the stock you have there.

You will have the header, similar to what SLKfans has demonstrated with the flange at one end followed by the cats with a flange at both ends.
Old 02-15-2006, 10:47 PM
  #28  
Newbie
 
mgheaders's Avatar
 
Join Date: Feb 2006
Posts: 12
Likes: 0
Received 0 Likes on 0 Posts
Originally Posted by C-Dub
mgheaders- you catching there is significant interst here?!?!

Can you post pic so the replacement systems for header+cat using oem O2 sensors so we can drool and get a group buy put together? Any dyno numbers for the version I just discribed? Anxiously waiting....
C-Dub,

I will have the pics ready by today for your view..indeed, there will be 2 O2 sensors before and after the cat.

As far as the manifold design is concerned, it will be similar to slkfans who just got them. In addition to that, you will have the flange at both end of the cats so that you can fit them to the manifold and the downpipes that link to the secondary cats. Of course with the o2 sensor before and after the cats.

It took us several months to develop the header with different angles of the bend with different prototypes. After settling down with almost 8 prototypes, the final one that goes on mass builds works best. As you can see, we have shortened the mandrel bends as far as possible. Longer bends with the primary pipes exhibit a lag with very little back pressure. Obviously, we want to minimize back pressure but a decent amount of back pressure is still required to sustain the torque. The longer the bends is with longer downpipes, the initial lag would cause a discomfort with some drivers with a different driving behaviour.

The fact that the stock header with a 4 -1 design works well with shorter mandrel bends to sustain a consistent exhaust flow. Unless you have a 4-2-1 header, having a a longer mandrel bends and downpipes contributes a different ball game.

Last edited by mgheaders; 02-15-2006 at 10:55 PM.
Old 02-17-2006, 06:47 AM
  #29  
Member
 
C-Dub's Avatar
 
Join Date: Jan 2006
Posts: 89
Likes: 0
Received 0 Likes on 0 Posts
C230 WZ - Six Speed

Any updated pics for the US version (cat+header)?
Old 02-17-2006, 07:27 PM
  #30  
MBWorld Fanatic!
 
MiKeSSw203's Avatar
 
Join Date: Sep 2005
Location: South Coast Metro/Cerritos/Yorba Linda California
Posts: 1,244
Likes: 0
Received 0 Likes on 0 Posts
'05 C230K '10 GLK350 '13 SMART
Any pics of the header and cat??


Tom and I are still waiting.
Old 02-18-2006, 05:05 AM
  #31  
Almost a Member!
 
aroppi's Avatar
 
Join Date: Feb 2003
Location: Hong Kong
Posts: 42
Likes: 0
Received 0 Likes on 0 Posts
1994 C280
hi slkfans! i read from the post that U posted last December and i found U've got a header before. why U plug a new "mgheader" ?
Old 02-18-2006, 05:54 AM
  #32  
Member
Thread Starter
 
slkfans's Avatar
 
Join Date: Mar 2005
Posts: 242
Likes: 0
Received 0 Likes on 0 Posts
Originally Posted by aroppi
hi slkfans! i read from the post that U posted last December and i found U've got a header before. why U plug a new "mgheader" ?
Absolutely, I had a customized header build by a local mechanic but there were too many issues in the long run. Leaks here and there and many touch up and work to locate the exhaust leaks due to the welds...

With so much pain and work, it will be better off to get a precise header that mounts to your engine....
Old 02-19-2006, 09:16 AM
  #33  
Member
 
C-Dub's Avatar
 
Join Date: Jan 2006
Posts: 89
Likes: 0
Received 0 Likes on 0 Posts
C230 WZ - Six Speed
Originally Posted by MiKeSSw203
Any pics of the header and cat??


Tom and I are still waiting.

me too!
Old 02-19-2006, 10:32 AM
  #34  
Almost a Member!
 
aroppi's Avatar
 
Join Date: Feb 2003
Location: Hong Kong
Posts: 42
Likes: 0
Received 0 Likes on 0 Posts
1994 C280
got it!! thanks a lot!!!

Aron
Old 02-21-2006, 02:15 PM
  #35  
MBWorld Fanatic!
 
MiKeSSw203's Avatar
 
Join Date: Sep 2005
Location: South Coast Metro/Cerritos/Yorba Linda California
Posts: 1,244
Likes: 0
Received 0 Likes on 0 Posts
'05 C230K '10 GLK350 '13 SMART
Any pics yet?
Old 02-22-2006, 09:58 AM
  #36  
Super Member
 
BabyBenz6spd's Avatar
 
Join Date: Aug 2004
Location: Illinois, Indiana
Posts: 810
Likes: 0
Received 1 Like on 1 Post
2005 C230 Sedan 6spd
Need Header~~
Old 02-22-2006, 01:10 PM
  #37  
MBWorld Fanatic!
 
14cue's Avatar
 
Join Date: Feb 2006
Location: Vancouver, B.C. Canada
Posts: 2,144
Likes: 0
Received 0 Likes on 0 Posts
05 C55
wow, impressive results!
awesome deal! thansk for sharing.
Old 02-22-2006, 04:34 PM
  #38  
Almost a Member!
 
richardsayzz's Avatar
 
Join Date: Feb 2005
Location: Costa Mesa
Posts: 60
Likes: 0
Received 0 Likes on 0 Posts
-Black- '05 C230 Kompressor SS
any sound difference if any?

post up some vids!!
Old 02-23-2006, 01:23 PM
  #39  
Newbie
 
springer's Avatar
 
Join Date: Jan 2006
Location: Wales UK
Posts: 2
Likes: 0
Received 0 Likes on 0 Posts
Sportscoupe 180K evolution sports pack full leather
Wink M271 Headers

Hi All,

SLKSFAN-How are the headers performing ,can you supply a couple of photos of the headers since they have used for us to see the colour changes in the stainlees steel .

mgheaders - No replys to Pm's or recent replies to posts.

Is everything Ok, There seems a lot of interest about the headers still.

Regards

Springer
Old 02-26-2006, 09:37 AM
  #40  
Member
 
C-Dub's Avatar
 
Join Date: Jan 2006
Posts: 89
Likes: 0
Received 0 Likes on 0 Posts
C230 WZ - Six Speed
Pleeeeaaaaaase provide an update...
Old 03-06-2006, 02:02 PM
  #41  
MBWorld Fanatic!
 
MiKeSSw203's Avatar
 
Join Date: Sep 2005
Location: South Coast Metro/Cerritos/Yorba Linda California
Posts: 1,244
Likes: 0
Received 0 Likes on 0 Posts
'05 C230K '10 GLK350 '13 SMART
I need HEAD..ers

Any updates??? Anyone hear anything
SLKFANS: How is the header holding up? Any leaks or anything?
Old 03-06-2006, 04:10 PM
  #42  
Super Member
 
BabyBenz6spd's Avatar
 
Join Date: Aug 2004
Location: Illinois, Indiana
Posts: 810
Likes: 0
Received 1 Like on 1 Post
2005 C230 Sedan 6spd
I guess this means no headers guys~
Old 03-06-2006, 05:05 PM
  #43  
MBWorld Fanatic!
 
Capt Nemo o2's Avatar
 
Join Date: Oct 2004
Location: Long Island, New York
Posts: 1,238
Likes: 0
Received 0 Likes on 0 Posts
'05 C230SS 6MT, 1966 Triumph TR4a IRS, Shelby Cobra 427 Supercharged
Check the other forum... There is some interesting stuff there... and a possible thing with the initials using B and G <wink> (trying to avoid TOU problems!) But hurry!
Old 03-06-2006, 07:46 PM
  #44  
Newbie
 
czander475's Avatar
 
Join Date: Feb 2006
Posts: 17
Likes: 0
Received 0 Likes on 0 Posts
Headers

seems like a big header market here . To bad no responce. **** with an extra flange you could use the original set up with the non-cat header. We couls use some extra HP.
Old 03-07-2006, 09:16 AM
  #45  
Member
 
C-Dub's Avatar
 
Join Date: Jan 2006
Posts: 89
Likes: 0
Received 0 Likes on 0 Posts
C230 WZ - Six Speed
without a cat, your O2 sensors could jack-up your ECU and fuel mix...
check the other forum...
Old 03-07-2006, 09:20 AM
  #46  
Newbie
 
mgheaders's Avatar
 
Join Date: Feb 2006
Posts: 12
Likes: 0
Received 0 Likes on 0 Posts
sorry guys for the late response...I wasn't aware that my message inbox was full. Springer, I have been messaging you but somehow I am not too sure if you received them.

We have began our production for the M271 RHD headers and it will be shipping out this week. Unless we see a decent quantity for the LHD headers, a mass build will be scheduled. As I am aware that the LHD has the primary catalytic converter mounted to the end of the stock header without any flange, wouldn't it be easier to have a flange at the top end of the primary cats so that you can have that in place with the aftermarket headers.

Any inputs or suggestions ? let us know

mgheaders
Old 03-07-2006, 09:22 AM
  #47  
Newbie
 
mgheaders's Avatar
 
Join Date: Feb 2006
Posts: 12
Likes: 0
Received 0 Likes on 0 Posts
Originally Posted by czander475
seems like a big header market here . To bad no responce. **** with an extra flange you could use the original set up with the non-cat header. We couls use some extra HP.

never removed you cats...we have tried that and the air/fuel ratio is in a mess.
Old 03-07-2006, 09:27 AM
  #48  
Newbie
 
mgheaders's Avatar
 
Join Date: Feb 2006
Posts: 12
Likes: 0
Received 0 Likes on 0 Posts
Originally Posted by BabyBenz6spd
I guess this means no headers guys~
headers will be available, now is a question of having a different mould for the same header and set up the operation resources to run it. If the RHD header can be leverage into the LHD by adding a flange at your primary cats, that will be resolved.

Unless someone can tell me if it is convenient to locate a exhaust workshop around your area or a couple of blocks away...
Old 03-07-2006, 09:44 AM
  #49  
Member
 
C-Dub's Avatar
 
Join Date: Jan 2006
Posts: 89
Likes: 0
Received 0 Likes on 0 Posts
C230 WZ - Six Speed
Originally Posted by mgheaders
sorry guys for the late response...I wasn't aware that my message inbox was full. Springer, I have been messaging you but somehow I am not too sure if you received them.

We have began our production for the M271 RHD headers and it will be shipping out this week. Unless we see a decent quantity for the LHD headers, a mass build will be scheduled. As I am aware that the LHD has the primary catalytic converter mounted to the end of the stock header without any flange, wouldn't it be easier to have a flange at the top end of the primary cats so that you can have that in place with the aftermarket headers.

Any inputs or suggestions ? let us know

mgheaders
Yes, the best solution for aftermarket header is to have the header w/ flange as you mentioned, then add a cat-converter so that the total dimensions remain the same as the (OEM manifold+cat) 1-piece unit.

Random technology 200 Cell w/ O2 bungs might work here.... but you should incorporate a catalytic converter solution into your design and sell for the LHD (OEM fit and use of both O2 sensors).

When could development with the inclusion the catalytic converter be complete? What is the minimum number of orders to initiate production?

Looking forward to hearing results!!! Thanks again.
Old 03-07-2006, 10:01 AM
  #50  
Newbie
 
mgheaders's Avatar
 
Join Date: Feb 2006
Posts: 12
Likes: 0
Received 0 Likes on 0 Posts
Originally Posted by C-Dub
Yes, the best solution for aftermarket header is to have the header w/ flange as you mentioned, then add a cat-converter so that the total dimensions remain the same as the (OEM manifold+cat) 1-piece unit.

Random technology 200 Cell w/ O2 bungs might work here.... but you should incorporate a catalytic converter solution into your design and sell for the LHD (OEM fit and use of both O2 sensors).

When could development with the inclusion the catalytic converter be complete? What is the minimum number of orders to initiate production?

Looking forward to hearing results!!! Thanks again.
C-Dub,

Good question.

Apparently, setting up the an entire new jig for the LHD headers incorporating the downpipes with the primary cats involves time, and investment cost..

It will be great to have a complete solution having the headers and the high flow cats running in pairs, however, the operational resources having to set up the builds involved, time, planning as well as other transparent factors. If the end demands are less than 50, this would not make sense to have the line setup, honestly..

Unless we are looking at 150 to 200 pcs, we could really work something out..we have also proceed to order a sample of your stock headers (LHD)from DC so that we can make sure that the finish product of ours would be a direct fit solution to your LHD vehicle. However, your stock header will take at least 2 months to reach us. Unless anyone of you could purchase your stock header and send it to us, that will help alot in terms of time and production. We will bear the cost of this headers as well as the freight.

Let us know and we are keen to hear from you.....


You have already rated this thread Rating: Thread Rating: 0 votes,  average.

Quick Reply: Latest : M271 manifold received today from mgheaders



All times are GMT -4. The time now is 06:20 PM.