C-Class (W203) 2001-2007, C160, C180, C200, C220, C230, C240, C270, C280, C300, C320, C230K, C350, Coupe

Bi-X Igniter replacement / disassembly DIY Guide

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Old 05-11-2006, 12:00 AM
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Originally Posted by patrick_y
Yikes, I have factory bixenons too.

One thing to pay attention about is to make sure that you're not turning the light on and off repetitively. Keep in mind, lights don't like to be turned on and off.

Think of it this way; HID lights (bi xenons are HIDs) are like flourescent lights and halogens are similiar to incandescent lights.

Flourescent lights take a lot of energy to start up and you shouldn't turn them on and off repetitively.

Incandescent lights don't require large amounts of energy to start up and you still shouldn't turn them on and off repetitively but it doesn't damage an incandescent bulb as much as a flourescent bulb if you do.
thanks for the lesson captain obvious; however, I highly doubt ALL these people are having problems b/c they're constantly turning the switch.

furthermore, your explaination works primarily with the bulb itself. we're talking about the igniter.
Old 05-11-2006, 12:17 AM
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You'd be surprised, but not everyone knows about it. I've known intelligent electrical engineers who didn't know because they never thought about it.
Old 07-03-2007, 01:35 AM
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BIX Igniter replacement / disassembly DIY Guide

In case any of you need to take apart your BIX to replace a damaged igniter or to color match the headlight.


First start by removing the headlight(s) from the vehicle. DIY guide for this can be found here.

https://mbworld.org/forums/c-class-w203/175716-diy-w203-sedan-headlights-removal.html

























Old 07-03-2007, 01:57 AM
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great write up! this is going in the DIY sticky!

thanks man!
Old 07-03-2007, 07:14 AM
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Great Write up i am so thinking of doing a Color MATCH Bix in Purple
Old 07-03-2007, 10:10 AM
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Great write up This gives me a better understanding before I take apart the headlight.
Old 07-03-2007, 02:40 PM
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Old 07-03-2007, 04:08 PM
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Thumbs up

Perfect !

this is the way a thread should be !
Old 07-03-2007, 05:22 PM
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Thanks guys. Just doing my part to help out
Old 07-03-2007, 05:25 PM
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Originally Posted by WaveyKat
Great Write up i am so thinking of doing a Color MATCH Bix in Purple
Damn! Everybody is getting the mod that I had brought up a couple years ago! Hell, good stuff!
Old 07-03-2007, 05:33 PM
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Originally Posted by drexappeal
Damn! Everybody is getting the mod that I had brought up a couple years ago! Hell, good stuff!
LOL !
gotta keep up Drex.... the newbies will roll right over you!

funny to see this forum (W203 in particular) keep rolling over and over with the same type of thinking and innovation we saw 3-4 years ago.

now, if the recent noobs would just learn how to search
Old 07-03-2007, 08:53 PM
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Originally Posted by nlpamg
great write up! this is going in the DIY sticky!

thanks man!
Done. Definitely a great write-up.
Old 07-03-2007, 09:00 PM
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Originally Posted by Saprissa
LOL !
gotta keep up Drex.... the newbies will roll right over you! ...
Not after my next mod!
Old 07-04-2007, 12:19 PM
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Originally Posted by drexappeal
Not after my next mod!
can't wait to see it !!

see you guys this weekend.......... yah ???
Old 08-01-2007, 10:39 AM
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I would highly recommend re-sealing the lens with silicone sealant after prying apart. Otherwise you have a real risk to leak water into the housing.
Old 12-25-2007, 08:23 PM
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Add my name to the flickering headlight club. Driving tonight, passenger side started to flicker. Still under warranty so I guess it is off to the dealership. Are the ignitors still the problem with '05 C55's?
Old 01-04-2008, 05:46 PM
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Bi-xenon problem!!!

Hello,

I have a problem with my rigth Bix, I got an erron on the IC to check the lamp, but some times it pos up and I have ligth, and others dont! also some times it takes a bit to turn ON!

I think its not the D2S lamp, so, I'm supossing that its a ballast problem.

And here is my question, where do I get one and not from the dealer!? I'm checking ebay, and I see somes, but nothing for the w203!
Part # A203 820 25 26 I need, but no clue if other one will fit!!

Can any one help me please?

Old 01-04-2008, 06:08 PM
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white and whiter
bad ballast.

if you still have warranty your dealership may fix it for you. if not then no clue on where to find the correct ballast.
Old 01-04-2008, 06:13 PM
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Originally Posted by FrankW
bad ballast.

if you still have warranty your dealership may fix it for you. if not then no clue on where to find the correct ballast.
WELL, I have a completely working ballast from a right side OEM bixenon? I'll sell you the whole unit if you want to take it apart yourself.
Old 01-04-2008, 06:32 PM
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Originally Posted by mig888
WELL, I have a completely working ballast from a right side OEM bixenon? I'll sell you the whole unit if you want to take it apart yourself.
Since I have a coupe and the Bix its not the same I don't need the whole headligth.
At least if you could check the ballast model to see if its the same as mine I would consider to buy it if you want to sell it
Old 01-04-2008, 06:50 PM
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Originally Posted by gaiex
Since I have a coupe and the Bix its not the same I don't need the whole headligth.
At least if you could check the ballast model to see if its the same as mine I would consider to buy it if you want to sell it
Someone had a headlight DIY opening guide, hopefully there's a picture of the ballast, if it's the same there, should be the same in mine. I'd sell it to you for the ballast anyway though .
Old 01-04-2008, 07:32 PM
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Originally Posted by mig888
Someone had a headlight DIY opening guide, hopefully there's a picture of the ballast, if it's the same there, should be the same in mine. I'd sell it to you for the ballast anyway though .
I searched but I can't find pics of the ballast!

I will check on EPC to see if sedan and coupe are the same... hopefully yes!
Old 01-11-2008, 08:48 AM
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'08 CLK320CDI AMG// '13 E500 Coupe AMG// '17 E350d AMG
It looks like that my problem is not at the ballast, its from the burner, bad connection...

It was a problem with coupe and CLK Hella Bix headlamps produced till 05/05/2003 and 28/04/2003.

MB have a repair kit and its a 1h work, and a lot cheaper than tha ballast!

I have the WIS info (AF82.10-P-6004C) and I will order the kit, I don't know if I do it my self or go to the dealer or other tech...

3x A0025461341 solder connector
1x A203820111205 Xenon headlamp repair kit
Old 01-11-2008, 06:45 PM
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I had the exact same problem (R side too). Replaced ballast, no fix. Ripped apart the light and switched the ignitor, also no fix. Steve MBenzNL sent me the repair kit for free under his warranty (great service, will buy from him again ), you lop the wires off the old ignitor and stick on a new one that fits onto the back of the bulb, then join the wires to the old connector. The whole thing can be done by reaching into the bulb hole at the back.

Try switching ballasts between L and R. If that doesn't solve your problem, order the new igniter from Steve or a dealer.
Old 01-14-2008, 04:25 PM
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Here is the kit, I think I will install it myself, I also have the WIS info so, I will try.




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