M271 Gruppe-flip Intake Scoop (direct bolt-on) Fabrication




Thanks in advance!
Remember a mold will probably have to be created.




Remember a mold will probably have to be created.
One can also see if the guy who bought your unit is willing to dyno, to satisfy the curiosity of the members here.http://www.engineeringtoolbox.com/mi...ngs-d_208.html
hminor_loss = ξ v2/ 2 g (1)
where
hminor_loss = minor head loss (m, ft)
ξ = minor loss coefficient
v = flow velocity (m/s, ft/s)
g = acceleration of gravity (m/s2, ft/s2)
90o bend, rounded radius/diameter duct >1 0.25 <- closest case to our M271 intake. We have 2 bends.
Unfortunately I no longer have my old textbook, but this is the general formula. Keep in mind this is VERY general. For you geeks I'm not factoring in Reynolds number, surface roughness etc etc.

At 100km/h (27.8 m/s), the head loss is therefore 2 * 0.25 * 27.8^2 / (2 * 9.81) = 19.695m.
Air has a density ρ of 1.2kg/m^3 at Standard Temperature and Pressure.
Delta P = ρgh = 1.2 * 9.81 = 19.695 = 231.84Pa increase with eliminating the bends, which is.. 0.0336 psi, or not much at all.

However, the stock intake does look like one of those bendy straws, so the actual change may be even higher.
If the M111 gets a 50hp boost (if I remember correctly?) with a pulley that adds 5psi (from 6 to 11), then using the laws of proportionality, we'd get about a 0.3hp gain. Mind you, this is conservative. So actually I should say the gain is >0.3hp.
Last edited by slammer111; Jun 19, 2009 at 01:11 PM.
The Best of Mercedes & AMG
One can also see if the guy who bought your unit is willing to dyno, to satisfy the curiosity of the members here.Actually, in theory, eliminating 90 degree bends gets rid of much pressure loss. This advantage is proportional to the square of the speed of the car, if I remember my fluid mechanics correctly. The $64000 question is whether or not this intake is the bottleneck of the M271.
http://www.engineeringtoolbox.com/mi...ngs-d_208.html
hminor_loss = ξ v2/ 2 g (1)
where
hminor_loss = minor head loss (m, ft)
ξ = minor loss coefficient
v = flow velocity (m/s, ft/s)
g = acceleration of gravity (m/s2, ft/s2)
90o bend, rounded radius/diameter duct >1 0.25 <- closest case to our M271 intake. We have 2 bends.
Unfortunately I no longer have my old textbook, but this is the general formula. Keep in mind this is VERY general. For you geeks I'm not factoring in Reynolds number, surface roughness etc etc. :p
At 100km/h (27.8 m/s), the head loss is therefore 2 * 0.25 * 27.8^2 / (2 * 9.81) = 19.695m.
Air has a density ρ of 1.2kg/m^3.
Delta P = ρgh = 1.2 * 9.81 = 19.695 = 231.84Pa increase with eliminating the bends, which is.. 0.0336 psi, or not much at all.

However, the stock intake does look like one of those bendy straws, so the actual change may be even higher.
Last edited by TONYTIGER; Jun 19, 2009 at 02:23 PM.




Anyways, this is the geeky engineer in me rambling, so don't mind me.
All theoretical calculations aside, I agree that someone should just dyno the damn thing.
Last edited by TONYTIGER; Jun 19, 2009 at 02:15 PM. Reason: AD PICTURE
http://passwordjdm.com/PasswordJDM-D...P2406C393.aspx
Take a look at the construction - this organic-look dry CF airbox is something I'd love to develop for the M271, I just know not many people will jump in on it, and I have one! Shoot, even C32 owners would be proud to have something this sexy under the hood, no?
Yes, I'd ask Password/Password Industries to develop something cool for us, but honestly, am I wasting my time?
http://passwordjdm.com/PasswordJDM-D...P2406C393.aspx
Take a look at the construction - this organic-look dry CF airbox is something I'd love to develop for the M271, I just know not many people will jump in on it, and I have one! Shoot, even C32 owners would be proud to have something this sexy under the hood, no?
Yes, I'd ask Password/Password Industries to develop something cool for us, but honestly, am I wasting my time?
im with u mig

One can also see if the guy who bought your unit is willing to dyno, to satisfy the curiosity of the members here.Actually, in theory, eliminating 90 degree bends gets rid of much pressure loss. This advantage is proportional to the square of the speed of the car, if I remember my fluid mechanics correctly. The $64000 question is whether or not this intake is the bottleneck of the M271.
http://www.engineeringtoolbox.com/mi...ngs-d_208.html
hminor_loss = ξ v2/ 2 g (1)
where
hminor_loss = minor head loss (m, ft)
ξ = minor loss coefficient
v = flow velocity (m/s, ft/s)
g = acceleration of gravity (m/s2, ft/s2)
90o bend, rounded radius/diameter duct >1 0.25 <- closest case to our M271 intake. We have 2 bends.
Unfortunately I no longer have my old textbook, but this is the general formula. Keep in mind this is VERY general. For you geeks I'm not factoring in Reynolds number, surface roughness etc etc.

At 100km/h (27.8 m/s), the head loss is therefore 2 * 0.25 * 27.8^2 / (2 * 9.81) = 19.695m.
Air has a density ρ of 1.2kg/m^3 at Standard Temperature and Pressure.
Delta P = ρgh = 1.2 * 9.81 = 19.695 = 231.84Pa increase with eliminating the bends, which is.. 0.0336 psi, or not much at all.

However, the stock intake does look like one of those bendy straws, so the actual change may be even higher.
If the M111 gets a 50hp boost (if I remember correctly?) with a pulley that adds 5psi (from 6 to 11), then using the laws of proportionality, we'd get about a 0.3hp gain. Mind you, this is conservative. So actually I should say the gain is >0.3hp.
Damn! I think I just sprouted a woodie!
I have no doubt this will make a power increase. Where in the rev band, and for how much of the band is the question.
People in SCCA, NASA and other racing circuits don't run ram setups for nothing.
for one, the direct scoop eliminates the long tube being heat soaked in "front" of the engine.
second, have you even opened up your M271 airbox and see how restricted it is? and how it is crushing the top of your cone filter?
third, there are at least 4 people that drove mig888's car before and after a simple change of front scoop. result was better throttle response and better pull on the highway/top end.
http://passwordjdm.com/PasswordJDM-D...P2406C393.aspx
Take a look at the construction - this organic-look dry CF airbox is something I'd love to develop for the M271, I just know not many people will jump in on it, and I have one! Shoot, even C32 owners would be proud to have something this sexy under the hood, no?
Yes, I'd ask Password/Password Industries to develop something cool for us, but honestly, am I wasting my time?

look at the RPi scoops for the M5. no matter how big a fan you put in front of it to simulate air entering the intake, you're not going to be able to simulate 70mph air going in. however, the scoops are proven at the track and many people love them.
like others have said, many people have tried this scoop and it does give a somewhat noticeable difference.
this is probably why there aren't many tuners for our car--everyone wants it on the cheap.



Sigh!