C-Class (W203) 2001-2007, C160, C180, C200, C220, C230, C240, C270, C280, C300, C320, C230K, C350, Coupe

Brake Pad Warning

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Old Aug 28, 2007 | 03:27 AM
  #1  
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2003 C240 6 Speed
Brake Pad Warning

hey, just got the Brake Pad Wear warning come up on the dash of my my 03 C240.

I was poking around and noticed some people saying you don't even need tools to change the pads? I figured since this is a german car it'd be some odd assbackwards way of doing it. If this is a lie do I need special torx bits to change the pads or what tools are involved.

I'm going to run EBC pads on my car, probably RED as i've had great luck with them on my MX-6 and can get them cheap through my friends shop. any input on that?

my car only has 67 thousand kilometers on it (just under 42,000 miles) is it normal for them to wear that quickly?


also - is there anyway to tell through the diagnostics on the car which pads need replacing? I can only assume the fronts will since they do most of the braking but who knows.


thanks in advance!
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Old Aug 28, 2007 | 03:36 AM
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I'm at 48000 KM and I'm replacing mine on Wednesday. 67000KM sounds VERY GOOD to me. haha
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Old Aug 28, 2007 | 03:42 AM
  #3  
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If you have gotten that far with no pad changes, you get the driver of the year award.

I'm betting it is the fronts. I could walk you through it now, but it has been posted in this forum. Use the search feature.

Real easy job, get the right parts and the part numbers in advance.

If you need help, post your specific question.

E
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Old Aug 28, 2007 | 04:10 AM
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2003 C240 6 Speed
alright i'll search again..


This is just in time too as i'm doing some lapping at dunville autodrome 3rd weekend of september! pads should help a whole lot with brake fade i'm hoping.
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Old Aug 28, 2007 | 11:48 PM
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It's easy to tell which pad needs replacing since there's only one sensor, it's the passenger side front. No need to change the other pads as obviously they are not important enough for MB to put a sensor on them like on the higher end MBs.

Pads are like any other car, nothing unusual about MB. Just realize that you have an ABS system so you should open the bleed screw as you push the pistons in to avoid forcing dirt back into the system. Don't want to save $100 on a brake job and end up costing several hundred diagnosing an ABS issue.
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Old Aug 28, 2007 | 11:51 PM
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I just got my warning yesterday at 20K miles. You have it pretty good then at 40K miles. Now, I'm waiting for the parts to come in before I install.
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Old Aug 28, 2007 | 11:53 PM
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I hope no one minds if I hijack the thread. My car was in for an A service today and I asked them to check the brakes because they have been squeaking a lot. They said they are at 4mm front and rear (car is a 2005 with about 30,000 miles). I have never replaced the pads and I bought the car at 10,000 miles so I assume they weren't replaced prior to me. The sensor has not yet come on, so should I just do it and replace the pads or wait until the sensor comes on?
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Old Aug 29, 2007 | 12:59 AM
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[QUOTE=Buellwinkle;2388001]....Just realize that you have an ABS system so you should open the bleed screw as you push the pistons in to avoid forcing dirt back into the system. QUOTE]

Haven't heard that before. What does ABS have to do with it? I thought the ABS hydraulic circuit was isolated until activated? Help me understand this....maybe I've been doing it wrong all these years.
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Old Aug 29, 2007 | 01:19 AM
  #9  
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Originally Posted by pmb600
I hope no one minds if I hijack the thread. My car was in for an A service today and I asked them to check the brakes because they have been squeaking a lot. They said they are at 4mm front and rear (car is a 2005 with about 30,000 miles). I have never replaced the pads and I bought the car at 10,000 miles so I assume they weren't replaced prior to me. The sensor has not yet come on, so should I just do it and replace the pads or wait until the sensor comes on?
Just wait till the sensor comes on.

Even when it comes on, you still have 10% of the break life (that's what I read somewhere).

But break-fluid flush should be done at 2-year interval.
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Old Aug 29, 2007 | 01:21 AM
  #10  
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Midnight Blue 2004.5 C230 Kompressor Sport Sedan. 2002 w210 E320, 2009 w211 E350 Sport
Originally Posted by Replica
hey, just got the Brake Pad Wear warning come up on the dash of my my 03 C240.

I was poking around and noticed some people saying you don't even need tools to change the pads? I figured since this is a german car it'd be some odd assbackwards way of doing it. If this is a lie do I need special torx bits to change the pads or what tools are involved.

I'm going to run EBC pads on my car, probably RED as i've had great luck with them on my MX-6 and can get them cheap through my friends shop. any input on that?

my car only has 67 thousand kilometers on it (just under 42,000 miles) is it normal for them to wear that quickly?


also - is there anyway to tell through the diagnostics on the car which pads need replacing? I can only assume the fronts will since they do most of the braking but who knows.


thanks in advance!
Awesome! Another MX-6 owner. Sold mine to have my current car, but if you were a member of mx6.com, I sold it to Bartley. I had it custom painted same color as my C Class is right now.

Anyways, I also ran EBC reds on custom cross-drilled rotors. Unfortunately, I've heard people having worse experiences with EBC's on Benzo's then on the MX-6 for some reason. Many of those people that did have bad experiences, had problems with warping. I never did further research to see if they did the proper brake in procedures.

Can't remember off the top of my head if there's a way to determine which pads need replacing, but as cheap as pads are for the front and rear OEM non-bbk on the w203, might as well replace all of them. I just try and view the pads visually much like the mx-6.

I think we have a brake pad diy in the stickies, but can't remember off the top of my head. I'm sure you'll have no trouble finding the answer as I also know you are aware of how to search (as per your first thread post on this forum). As for not needing any tools to replace the pads, I don't know 'bout all that, but from what I've heard, it is also not that difficult either.
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Old Aug 29, 2007 | 01:41 AM
  #11  
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by 42K, the light had come on in my car. i ended up getting stuck in military training for nearly forever (about a year) so it went all the way from NJ to detroit and down to oklahoma, back to jersey and down to charleston, SC before i replaced them. my car just turned 60K, and i've had my new pads on for a few thousand. one important thing to note is that although mine wore down to almost bare steel on steel, my rotors were shot! i got my pads from autopartswarehouse.com and my rotors from rockauto.com. i originally ordered everything from autopartswarehouse.com but the rotors were backordered forever. regardless, i have new front pads and rotors and working excellent so far. just put on tires too.

EDIT:
as someone else already mentioned, the sensor is in the right front caliper. i'd make sure you get the right sensor(for example, order one from MB), because i ordered EBC pads, and the sensor i got in the box was the wrong one. also, you'll need nothing more than an ordinary box of tools to change the pads, very simple, you dont need the snap-on man sitting there while you tell him you need every torx and hex key ever invented.

Last edited by kompressor85; Aug 29, 2007 at 01:44 AM.
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Old Aug 29, 2007 | 02:08 AM
  #12  
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Originally Posted by pmb600
...they are at 4mm front and rear (car is a 2005 with about 30,000 miles). The sensor has not yet come on, so should I just do it and replace the pads or wait until the sensor comes on?
4mm is still a lot of pad. You can take them down to 2mm, if you want full measure from the pads. At this point you shold keep an eye on the four front pads. There is only one sensor on one front pad on many C class cars. It would be a shame to grind (and ruin) the disc with the pad backing plate because it wore out a little ahead of the pad with the sensor.

If you change the pads yourself, you do need to measure the disc thickness with a brake micrometer. If the disc is too thin, it will be very dangerous to operate the car, even with new pads.

The only special tool needed is a piston resetting tool. It must have parallel spreaders. Scissor type spreaders can cant the piston and damage the caliper.

The ABS system has a lot of narrow passages that are the reason special brake fluid is used in Mercedes cars. You don't want to fill these with dirty brake fluid. Opening the bleed screw when resetting the pistons will dump most of the dirtiest fluid out the bleed valve. It is easier to reset the pistons with the bleed valve open. You won't be forcing fluid backwards through the ABS/Master cylinder to the tank. If the tank had been "topped off" (which you should never do) resetting the pistons can force fluid like a fountain out the vent hole in the tank cap. Brake fluid will instantly eat automotive paint. Never ask me why the inside of the hood of my Porsche had to be painted.

You do need to change the brake fluid every two years because of copper absorbtion. This will also get rid of the dirt and water in the fluid.

Last edited by Moviela; Aug 29, 2007 at 02:28 AM.
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Old Aug 29, 2007 | 09:06 AM
  #13  
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Originally Posted by Moviela
4mm is still a lot of pad. You can take them down to 2mm, if you want full measure from the pads. At this point you shold keep an eye on the four front pads. There is only one sensor on one front pad on many C class cars. It would be a shame to grind (and ruin) the disc with the pad backing plate because it wore out a little ahead of the pad with the sensor.

If you change the pads yourself, you do need to measure the disc thickness with a brake micrometer. If the disc is too thin, it will be very dangerous to operate the car, even with new pads.

The only special tool needed is a piston resetting tool. It must have parallel spreaders. Scissor type spreaders can cant the piston and damage the caliper.
Yep, you can rent the tool at any AZ, just put the deposit down for the tool, $35. Really easy to change the brakes yourself and save $$ on labor from a shop.

I'm surprised though that the w203 only has one wear sensor in the front?
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Old Aug 29, 2007 | 09:10 AM
  #14  
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Originally Posted by emrliquidlife
If you have gotten that far with no pad changes, you get the driver of the year award.

E
Changed my front original pads on the A4 recently, 70k miles with decent (4mm) pad life left!
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Old Aug 29, 2007 | 10:14 AM
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Thanks for all the help guys. I did replace the brake fluid in March because that was exactly two years from the original delivery date. I guess I will wait maybe another month or so to replace the pads, the dealership made it sound like having only 4mm was critical. I am going to have them do the brakes, I don't really do anything on my car, I guess something I should learn.

I am surprised that they said the rear pads were also 4mm, is that strange that they were both at the same level? I thought that the rears lasted longer. Assuming that I don't let the brakes go until they start to grind away at the rotors, I shouldn't need to do rotors this time right?
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Old Aug 29, 2007 | 10:18 AM
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The general rule is two sets of pads for one set of rotors. Just do a visual check on the rotors. If they have a sizeable lip, measure them to make sure. If they're still pretty flush, you should be good for another set of pads.
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Old Aug 29, 2007 | 10:19 AM
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Originally Posted by GDawgC220
The general rule is two sets of pads for one set of rotors. Just do a visual check on the rotors. If they have a sizeable lip, measure them to make sure. If they're still pretty flush, you should be good for another set of pads.
Ok great thanks!

My more pressing issue right now is that they found that the valve covers are leaking so I have to bring it back in today.
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Old Sep 3, 2007 | 03:20 AM
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hey sorry I forgot about this completely!


I did the brakes on saturday, all 8 pads and two sensors ran me $241 tax in so I got in there, and it was actually far simpler than some cars i've seen (just 2 12 mil bolts on each side and 1 8mil on the passenger side for the fronts - wicked!), I enjoy how the caliper bolts up to the sliders rather than sliding on a bolt like most setups.. but yeah I got the fronts and rears done in about 30 minutes all said and done, very simple operation on these cars.


as for my mx6, yeah I still have it and I am on MX6.com, i'm boostaddict on there I have 1st gen (1990) turbo one though.

ps - mercedes wanted close to $400 just for labour to do it. i say screw that. lol

Last edited by Replica; Sep 3, 2007 at 03:25 AM.
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Old Sep 7, 2007 | 05:57 PM
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i need new front rotor/pads, and rear pads.
and dealer quoted me some ridiculous numbers for price..
i just want OEM setups,
anyone know a good reliable sources,(stores or site) to order oem size rotors, pads, and rear pads for 2005 C230?
some of the website i checked out doesnt seems to know what they are talking about, cuz i know 2004.5(4 piston), and 2005(2piston) + have different size rotors/brakes compared to pre 2004.5 models.

oh and i also remember someone says that 2004.5+ have brembo rotors for OEM?

thanks in advance
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Old Sep 7, 2007 | 06:11 PM
  #20  
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Originally Posted by Replica
as for my mx6, yeah I still have it and I am on MX6.com, i'm boostaddict on there I have 1st gen (1990) turbo one though.
You're not the one that soldered the turbo kit are you? That thread is getting so much attention and I was almost embarrased to hear a MX-6 owner did that.
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Old Sep 7, 2007 | 06:13 PM
  #21  
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Midnight Blue 2004.5 C230 Kompressor Sport Sedan. 2002 w210 E320, 2009 w211 E350 Sport
Originally Posted by blkc230k
i need new front rotor/pads, and rear pads.
and dealer quoted me some ridiculous numbers for price..
i just want OEM setups,
anyone know a good reliable sources,(stores or site) to order oem size rotors, pads, and rear pads for 2005 C230?
some of the website i checked out doesnt seems to know what they are talking about, cuz i know 2004.5(4 piston), and 2005(2piston) + have different size rotors/brakes compared to pre 2004.5 models.

oh and i also remember someone says that 2004.5+ have brembo rotors for OEM?

thanks in advance
2004.5's use the same size pad as the C32, so it was easy for me to find front pads. I think Porterfield makes pads for 2005+ front calipers now. I could be mistaken, but I'm pretty sure someone had some custom made and from there, Porterfield had them available. I'd call Porterfield to find out.
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Old Sep 7, 2007 | 07:55 PM
  #22  
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Originally Posted by emrliquidlife
If you have gotten that far with no pad changes, you get the driver of the year award.

I'm betting it is the fronts. I could walk you through it now, but it has been posted in this forum. Use the search feature.

Real easy job, get the right parts and the part numbers in advance.

If you need help, post your specific question.

E
I have 53K on the clock and still on originals. When I was younger and more spirited, I used to get about 4-5K out of brakes........ that was until I finally realized I could spend the money elsewhere and grew up
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Old Sep 8, 2007 | 06:54 PM
  #23  
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would zimmermann rotors w/ Stock pad be a good combo?
zimmermann rotor is listed 104.95 each... anyone know how much a set of front pad would costs from dealer?
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Old Sep 8, 2007 | 08:34 PM
  #24  
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Originally Posted by blkc230k
would zimmermann rotors w/ Stock pad be a good combo?
zimmermann rotor is listed 104.95 each... anyone know how much a set of front pad would costs from dealer?
I bought it at FJ newport, like 130 something, too lazy to order online. I decided not to install the rotors since I still have enough on the rotors. I will change it next time when I change the pad again. I can sell you my zimmermann rotors if you want, brand new. Pm me if you interested.
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Old Sep 9, 2007 | 01:59 AM
  #25  
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i bought my car at 40K last summer and i have close to 60K now still on the pads that were on the car when i drove it off the dealer lot. the car def doesnt stop as well as when i first got it but the light isnt on yet i might just wait to change them. does anyone know how much indys charge to change the brake fluid?
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