harmonic dampner mandatory?
1)Overtightened- metal may have deformed unevenly. Deformed metal doesn't hold a clamp load. Doesn't look like this is the case thou...it didn't spin around the bolt...
2)Design flaw- metal around the steel sleeve simply too thin. This is the most likely, based on what little I know.
3)Manufacturing defect- ring of material around the sleeve undersize, the bore could have been off center, or tilted, causing the pulley a lot of stress when rotating. Part could have been misloaded during one of the machining ops, making certain features off location.
4)Defect in the Stock...porosity in the area where the hub meets the pulley could have created a weak area.
5)the Dampener...maybe it does need to be there. I find this the least likely scenario.
I hope Jeff gets his car fixed, for as little dough as possible...what a rotten experience to have, eh?
mdp c230k, assume for one short moment you are correct. Then wouldn't you also agree that modifying the factory pulley by adding a ring to it would require that the pulley be rebalanced. Afterall, it was properly balanced by it's manufaturer as parts of the pulley are drilled out to balance it. I know the pulley is balanced and the ring is balanced but combining the two together does not equal balance, hence the s/c failures we've seen with this type of configuration. Also the dampener was tuned for a certain size/weight pulley, wouldn't it alter the frequency if you change the weight? So ideally, it's best not to replace this pulley at all. Why not work on getting a smaller S/C pulley? The safety factor is much better (not attached to the engine), the costs are dramatically lower and this is an accepted practice outside the MB arena. As a side benefit, it may fit the 1.8L.



