DIY M271 2003 C230 spark plug how to
. I have a repair manual & it suggested a problem with the ignition coil (which I have already had 2 replaced by the dealer) and/or spark plugs. But for some reason it wouldn't give any details on how to get to or remove the plugs!
Thank you for your step by step post with pics. Cost me <$20 to repair (and a couple hours time) and I am sure saved me hundreds!Thank you!
In addition, I can say my mechanic told me to use some graphite powder as anti-seize, it
does'nt dry with heat, and is hightly dielectric also.
Graphite powder is available in locksmith shops for little money.
Last edited by wippet; Sep 17, 2011 at 02:59 AM.

Take a long sharp object and loosen as much of the dirt as possible, then use compressed air top blow it all out. I loosen the spark plugs a bit and then hit it with compressed air again to ensure I got all the dirt out.
If you don't have an air compressor, the compressed air cans used for cleaning electronics work really well.
The Best of Mercedes & AMG
I went to change the plugs etc. I am not a newbie at cars but my last couple Mercedes' are constantly challenging me. lol.
So I buy NGK Iridium Plugs... The ones for the 1.8L... Right? So I pull my old plugs out and check them against each other like my dad always taught me to do, and noticed instantly the old plugs were "FR6" plugs and not the FR7's as this post shows and not the FR7's the auto parts store sold me... My old plugs were way way shorter than the new ones that the store assured me were the correct ones.
So I put it all back together and went back to the store. They again assured me I had the right ones.
I looked at a set for a 2002 2.3l and sure enough... The ones in my 1.8l 2003 were for a 2002 2.3l!!!! Needless to say I was scared to out longer plugs in my Mercedes.
Low and behold... Did the job and all seems good. I rolled it in 6 gear to roll the motor over a bit to be sure there was no interference.
How crazy is it that I've been driving this Benz around for 6 months with short plugs for a 2.3l???
The reason for the plug change was occasionally I get a "rough" idle... Once I let the clutch out and start going it generally goes away. I'm hopin this issue was the root cause.
I also cleaned the MAF sensor..
Thanks for all the help! You guys are the best.
So...without a torque wrench....How tight should the spark plugs be? Cranked down tight or just slightly above hand tight......
Great DIY -- the pics make it much easier! I have a few notes:
* I believe torque should be 25 nm or 18.5 ft-lbs. I've checked with a few sources on this. There is a youtube video that also claims 18nm, but I think that is wrong. The difference between 18nm and 25nm is only about 1/16 of a turn, so it's probably not a huge deal if you do it one way vs the other.
* My old plugs came out very "gooey", like I was turning them in molasses, and there was a lot of black residue in the spark plug wells. Upon further inspection it looks like the indy who did the first plug change use a lot of anti-seize on the threads and it squeezed out the top of the hole and got under the crush washer. When I put the new plugs on I applied it pretty sparingly, lightly coating all except for the top and bootm few threads, and wiped it down to make sure there was no excess.
* I will note -- it is laughable how little anti-seize and dialectric grease I used. I bought those little Permatex packets that hang on the racks at the checkout counter ... $1.29 each packet. I probably used no more than 1/20th of what's in each packet.
* The old plugs were not in bad shape, and by shining a shop light through the spark plug hole I could see that the top of the pistons were pretty clean ... so I guess the Chevron gas with Techron that I use religiously is doing it's thing

* I had a hard time understanding how to "extend" the coil packs to 124mm. Turns out I don't think mine were extendable, and once I measured them properly I found that they were already set at 124mm. Are these not adjustable then?
I haven't driven the car too much yet but I'm glad to have yet another maintenance item out of the way for another several years.
Last edited by jkowtko; Nov 10, 2014 at 02:40 PM.









