OEM code P0456 - 2005 C230
I'm a newbie...I've owned my 2005 C230 Kompressor for 13 months and have had ZERO problems till now. The check engine light came on today while I was driving. It's causing a P0456 code.
I suppose it seems to be getting slightly less MPG, but nothing overly noticeable. Nothing sounds different. All the hoses I can see (even took the main engine cover off) appear to be fine. The gas cap also looks fine and seems to be sealing as tightly as it ever did. Overall, the car is running just as good as it ever has...
Could it have been caused by me leaving my motor running while I get gas? I know it may sound dumb, but I never realized that leaving the car running while getting gas could cause problems. (okay some people blow themselves up in winter from static electricity...I figure I can take my chances!)
Any suggestions would be GREATLY appreciated.
The code if you look it up in google says that it's an "evaporative emissions system small leak detected." For more info: https://mbworld.org/forums/c-class-w...evap-leak.html
hope this helps!

Not taking anything the wrong way...question is...can I fix this without spending $$$$ unnecessarily? I need to take a 5 hour road trip Friday afternoon (family emergency). Like I said, my car doesn't have any weird sounds and seems to be running like it was the day I bought it (13 months ago). If I drive it am I risking major damage???
So...Lesson learned. I will NEVER EVER EVER EVER EEEEVVVVVVER leave her running while I'm fueling up! Promise!!
K...so now what?
^..^
Usually if the gas cap is loose or isn't on you don't get a P0456 (very slight leak). Instead you get a P0455 which is (major leak).
Your problem is the Purge Control Valve or the Fuel Tank Pressure Sensor.
Purge Control Valve


Fuel Tank Pressure Sensor

Last edited by W203E35; Apr 28, 2011 at 03:21 AM.
I listened to my car today...still not hearing anything unusual. Should I be?
Is it something I can repair myself?
Thanks again! I really appreciate cha!!
I listened to my car today...still not hearing anything unusual. Should I be?
Is it something I can repair myself?
Thanks again! I really appreciate cha!!
You can change the purge valve yourself. Hang on a sec let me get you more info and directions. The purge valve seems something similar to this so swapping it out should be a breeze.
Last edited by W203E35; Apr 28, 2011 at 08:22 PM.
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Anyway, I was getting that code. This is what I did.
1. I took the soft rubber seal off the inside of the gas cap in case the leak was thru the cap. Cost nothing but didn't solve the problem and I kept getting the P0456 code. I went to my independent mechanic who ran a smoke test to find the leak but he was unable to find it and suggested I go to the MB Dealer. Leaks can be difficult to find.
2. Took the car to the MB Dealer and was told I needed a new purge valve at a cost of about $450.00 installed. They did the work and 2 days later the same code popped.
Went back to the dealer who offered to replace the old purge valve but wanted me to pay the labor. I asked them what could cause this code to keep popping and they said there is a plastic tube running from the gas filler neck to a charcoal filter. Why they didn't look there the first time, I don't know, but they do like to sell new parts. They took the right rear fender liner off and discovered the plastic line was severed. They said it's possible snow built up (I'm in Canada) and a large bump could cause the wheel to smack the line and break it. They quoted me $671.00 to replace the part. I asked them to put the car back together and left. Of course I was out the $450 but I do have a new purge valve lol.
3. I went to my independent mechanic and we found the leak. He put a stent on the broken line and charged me $90.00. That was over 2 years ago and problem solved.
So that's what happened to me. I would try the simple fixes before investing in a bunch of expensive parts. Needless to say, if you can find an independent mechanic that you trust...that's the best way to go. The Dealers expect that cost is never a problem. This forum has a lot of great info, and lots of folks happy to help.
Good luck with this.
Anyway, I was getting that code. This is what I did.
1. I took the soft rubber seal off the inside of the gas cap in case the leak was thru the cap. Cost nothing but didn't solve the problem and I kept getting the P0456 code. I went to my independent mechanic who ran a smoke test to find the leak but he was unable to find it and suggested I go to the MB Dealer. Leaks can be difficult to find.
2. Took the car to the MB Dealer and was told I needed a new purge valve at a cost of about $450.00 installed. They did the work and 2 days later the same code popped.
Went back to the dealer who offered to replace the old purge valve but wanted me to pay the labor. I asked them what could cause this code to keep popping and they said there is a plastic tube running from the gas filler neck to a charcoal filter. Why they didn't look there the first time, I don't know, but they do like to sell new parts. They took the right rear fender liner off and discovered the plastic line was severed. They said it's possible snow built up (I'm in Canada) and a large bump could cause the wheel to smack the line and break it. They quoted me $671.00 to replace the part. I asked them to put the car back together and left. Of course I was out the $450 but I do have a new purge valve lol.
3. I went to my independent mechanic and we found the leak. He put a stent on the broken line and charged me $90.00. That was over 2 years ago and problem solved.
So that's what happened to me. I would try the simple fixes before investing in a bunch of expensive parts. Needless to say, if you can find an independent mechanic that you trust...that's the best way to go. The Dealers expect that cost is never a problem. This forum has a lot of great info, and lots of folks happy to help.
Good luck with this.
Last edited by RheiRhei; Aug 6, 2013 at 11:39 PM. Reason: typo




Good luck.
Last edited by KevinH2000; May 15, 2018 at 07:40 AM.
Because I don’t own a smoke tester and really didn’t wanna take out and possibly replace the entire assembly, I started thinking of other ways to attempt a repair under the assumption my leak causing the same code was in the same location as the YouTuber’s. What I discovered was that you can access the spot by simply pressing down the rubber shroud/gasket where the fuel opening is. You can see the spot where the hose connects to the barb. I purchased a product called Permatex spray seal and sprayed several coats on there. So far, the P0456 code has not returned. Something for others to think about and possibly try.
Here is a link to the YouTube video. Many props to this guy!
Here are pics I took of the repair spot from the fuel opening.
My patient is a 2016 gl450 but evap systems are similar on many cars. This is the only decent thread I could find for Mercedes so I hope this helps someone avoid replacing too many parts in an attempt to find the source.
Following some of the advice here I began googling and digging around the car. P0456 small leak evap system code is what I had. I was able to locate and diagnose a faulty purge valve using a 10$ handheld vacuum pump from aliexpress and my voltmeter with a couple leads of wire. This page gave step by step instructions and mine failed the suction test:
https://www.samarins.com/glossary/purge-valve.html.
I found the valve at an online parts dealer for 51$ and installed it in 10 minutes. On the gl450 it sits right above the coolant expansion tank on the drivers side of the engine. Cleared the code and so far it hasn't come back. Used to come on right away after engine start.
Next step would have been a smoke tester which are about 50-60$ on Amazon. The maker, autoline, has helpful videos on their site to do a successful smoke test. You need one with a low pressure mode for the evap system or you can cause damage to the fittings and seals and make the job even more expensive.
Thanks to all who contributed some advice here. It got me started on the road to solving this issue.




Well the only time I thought I needed it, I didn't because after looking around I found
3 hoses that needed replacement.
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