C-Class (W203) 2001-2007, C160, C180, C200, C220, C230, C240, C270, C280, C300, C320, C230K, C350, Coupe

CEL-P0420 Catalyst Efficiency Below Threshold-HELP!

Old Nov 5, 2011 | 02:01 PM
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Babybenzc230's Avatar
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2002 C230 Coupe
CEL-P0420 Catalyst Efficiency Below Threshold-HELP!

My 2002 c230 coupe was recently throw out code P0128. I realized my temp display is warming up too slow (took 30 mins to get up to mid 70 celsius). Since then I have have replaced the Mercedes coolant, brand new Thermostat, new spark plugs (torque to 17 ft.lb) and K&N air filter.

P0128 went away and the temp display is showing the engine warming up at the correct rate after all the fixing. But I have noticed two things a few days later. My mileage dropped from 32~33 mpg to 26~27 mpg. It is a ~20% dropped. Then later the CEL on with code P0420.

I have checked all the hoses for leakage but nothing found. Everything seems to be driven smoothly without hesitation. Any advice of what could cause the dropping in mileage and the code P0420?

Last edited by Babybenzc230; Nov 6, 2011 at 10:40 AM.
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Old Nov 5, 2011 | 03:05 PM
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2005 c230 kompressor 2003 s500 94 wrangler
man i wish i had that code... hahaha my cat is f-ed up but no code

your cat converter is f-ed up
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Old Nov 5, 2011 | 06:53 PM
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late 2009 CLK 350 Coupe Elegance, '65 Jaguar S Type wires
Unless the system is running very rich which would throw a fuel trim code it is time for a new Cat.
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Old Nov 5, 2011 | 10:04 PM
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2002 C230 Coupe
this is not what I wanna hear. I thought it was O2 sensor....Any recommendation of the cat? Is it a DIY project that I could tackle myself? I am a newbie on the car. Just learn to replace the thermostat, drain the coolant and replace the spark plugs from this MB forum.

Last edited by Babybenzc230; Nov 5, 2011 at 10:21 PM.
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Old Nov 6, 2011 | 01:23 AM
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2005 c230 kompressor 2003 s500 94 wrangler
it could be your post o2 sensor but thats a slim chance (u need a good scanner to look at o2 readings)

well orginal cat is about a grand...aftermarket cats is a hit or miss

as for replacing it yourself its probally going to b a ***** to do
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Old Nov 6, 2011 | 01:37 AM
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Sammy, post O2 sensor....Do you mean the downstream O2 sensor? The thing that puzzle me is the CEL and code P0420 only came on after I replaced the thermostat, spark plugs and K&N air filter. What did I do to mess up the mileage and the cat?
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Old Nov 6, 2011 | 01:44 AM
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2005 c230 kompressor 2003 s500 94 wrangler
yes downstream

as for replacing those things i wouldnt think it would affect the cat
my cat is f-ed up and still not throwing a code

i'd just clear the code and c if it comes back...only thing u can do
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Old Nov 6, 2011 | 04:05 AM
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P0128 = Cooling Sys Error / Thermostat Perf
P0420 = 1/1 Catalytic Conv Eff
Try to replace the original MB air filter
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Old Nov 6, 2011 | 10:07 AM
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"wippet: Try to replace the original MB air filter"

I have just replaced the orig. MB air filter with K&N air filter.
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Old Nov 6, 2011 | 10:25 AM
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From: Llandudno, Cape Town, South Africa
late 2009 CLK 350 Coupe Elegance, '65 Jaguar S Type wires
If it was an upstream O2 sensor or temp sensor causing rich running you would get a fuel trim code. It could be a downstream O2 sensor but that would give you a O2 sensor code & not the Cat code.

The only way the K&N filter could cause rich running is if it was hopelessly over oiled.

Does your car warm up quickly with the new thermostat & run at a temperature between 87 & 90 deg. Celcius?
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Old Nov 6, 2011 | 10:35 AM
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Glyn, my car warm up to 85 C within 5~10 mins of driving after the new thermostat, compared to ~30 mins to 75 C on the old one. Maybe the new thermostat somehow does not close/open properly?

I install the K&N filter right out the box, unless the manufacturer over oiled it (which I doubt)? Will my work on replacing the spark plugs causing it to run rich?

So from what you are saying it's not the o2 sensor since there are no code on that, but it's the faulty cat

Last edited by Babybenzc230; Nov 6, 2011 at 10:41 AM.
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Old Nov 6, 2011 | 10:42 AM
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From: Llandudno, Cape Town, South Africa
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It's almost certainly a faulty Cat. You can get your exhaust shop to weld in an aftermarket Cat if you don't want to spend a fortune on an OE one.
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Old Nov 6, 2011 | 10:49 AM
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Thanks Glyn, I will give it a try. An aftermarket Magnaflow will cost me ~$250. As a first time benz owner, I am getting a bit frustrated on this code/problem chasing. I hope this won't turn into a money pit.
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Old Nov 6, 2011 | 12:02 PM
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From: Llandudno, Cape Town, South Africa
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Plain & simple - If you get over 80K miles out of a Cat you are on borrowed time.

Good luck!
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Old Nov 6, 2011 | 12:35 PM
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THE C350
So 167k is on borrowed time x2 oh crap

lol
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Old Nov 6, 2011 | 02:25 PM
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From: Llandudno, Cape Town, South Africa
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Trey - for some reason the multiple Cats on the 112 seem to do well but yes you have done remarkably well. Friend's 112 has just thrown it's Cat warning at just over 200K Km.
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Old Mar 1, 2021 | 08:51 PM
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GL450
Welcome to owning a Used Benz. I’m sorry. I know what you went through.

Originally Posted by Babybenzc230
Thanks Glyn, I will give it a try. An aftermarket Magnaflow will cost me ~$250. As a first time benz owner, I am getting a bit frustrated on this code/problem chasing. I hope this won't turn into a money pit.
I spent $12k in repairs, just in the first 2 months. This is the biggest pos I have ever purchased!!!!!

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