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2005 C230 K - 120k miles issues

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Old 09-30-2013, 03:44 PM
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Unhappy 2005 C230 K - 120k miles issues

OK, two issues have arisen:

1. A/C was perfectly fine until yesterday when it quit blowing cold air. The day before, ice cold air, then Sunday, nothing but warm air.

2. Erratic idle, periodic engine surges and Check Engine light on; Had it checked and code P0102 came up. MAF was replaced, however, erratic idle lessened but never quit and has come back worse than ever.

Thoughts on both of these issues? Thank you.
Old 09-30-2013, 04:15 PM
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Alternator overrun bearing went out and killed the AC compressor pulley?
Were you experiencing weird squealing with the AC on and shifting into R or D while stopped (while AC was still ok) ?

You can probably check if there is power to the AC compressor from the SAM.
If there is, then definitely the pulley is cooked.

Don't know about #2.
Good luck!
Old 09-30-2013, 04:19 PM
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That could be it, will check tonight.

Sorry, can you please describe the process of checking the SAM?

I apologize for my ignorance.
Old 09-30-2013, 04:27 PM
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I am not sure.
Might get away with disconnecting the wires at the compressor and measuring the voltage there.
Or try to bypass the SAM by wiring the compressor directly to the battery.
Someone has done this on the forum recently. But it might be risky in the case all your freon had leaked overnight.
Old 10-01-2013, 11:58 AM
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Any other input?

The potential vacuum leak is really ticking me off. I did the $12 fix quite sometime ago, and replaced the MAF, so is there another vacuum line that develops leaks or something that would cause the erratic idle and/or surging?

As always, I appreciate any help, thanks.
Old 10-07-2013, 12:13 PM
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Bueller? Bueller? Anyone? Anyone?
Old 10-07-2013, 04:40 PM
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Do a diagnosis with STAR at the dealer or indy.

How'd the AC test go?
Old 10-08-2013, 03:10 AM
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I had problems with my AC though it blew cold to the passengers and warm to the driver. The pressure of the 134A was fine as well as the stepper motors. The fix included a new receiver drier and expansion valve. Now it is back to normal again
Old 10-11-2013, 01:55 PM
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What was the cost of the new receiver drier and expansion valve?

And was that a dealer or independent shop?

Thanks.
Old 10-21-2013, 09:56 AM
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Taking it in to the dealer Wednesday, so hopefully I won't have to take out another mortgage to pay the bill.
Old 10-24-2013, 02:14 PM
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Ugh, A/C issue was a fried compressor pulley, but the dealer said they don't sell the pulley separate from the compressor so to change it out and the drier and expansion valve is about $1400. ARGH.
Old 10-24-2013, 03:09 PM
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Define "fried"...
Have you checked the alternator pulley?
Several people on the forum had their AC compressor replaced only to see it fail again after a short time (because of bad alternator pulley).
Old 10-24-2013, 04:11 PM
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a. I may well have a bad alternator pulley, based on some strange dashboard electrical shenanigans I've encountered. So, I guess I should get that fixed as well?

b. I'd rather not have to replace the A/C compressor again, obviously.
Old 10-24-2013, 04:43 PM
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Check it.
This video (from 4:00) kind of gives the idea as to what it's all about:
http://www.youtube.com/watch?feature...suYbPxr4#t=238

You don't need to shove anything inside the alt, just spin it and then try to stop the pulley. You can figure the direction from the video I guess, or try both directions. If the alt keeps spinning when the pulley is stopped, then it's fine.
If the pulley acts like it's solidly connected with the alt in both directions, then it's done.
Old 10-24-2013, 04:44 PM
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Where was your replacement air mass meter purchased from?

Dealer only part from my experience.
Old 10-24-2013, 05:25 PM
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Originally Posted by markinnaples
What was the cost of the new receiver drier and expansion valve?

And was that a dealer or independent shop?

Thanks.
I bought the expansion valve and receiver drier from RM European, OEM parts without the MB box but identical from the original manufacturers that supplies the exact part

Expansion Valve (Egelhof) $29 vs $300 at MB Toronto
Receiver Drier (Hella Behr) $38 vs $118 at MB Toronto

I had the items installed by a MB mechanic that moonlights on the weekends that has access to the proper AC machine to collect, evacuate and pressurize the 134a. Labour for me was $200 including installing a steering column boot through the firewall, which I thought was more than reasonable
Old 10-24-2013, 05:43 PM
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Actually any decent AC shop can recharge your system, they all have those integrated machines now, when they connect it, and it automatically vacuums, tests for leaks, fills oil and charges the specified amount of 134a. You just need to find a shop that will not rip you off because you drive an MB (maybe get a quote without letting them know what car you drive )
Old 10-24-2013, 07:18 PM
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Thanks for the responses.

I just reviewed the dealer docs from my appointment.

From what I have read on here, and I may be wrong, but I didn't think the A/C compressor had a clutch?
On the dealer document it stated that the A/C compressor clutch fell apart. Is that right, or did they just state the wrong thing?
I thought it was some kind of plate instead of a clutch that gave way, no?

Last edited by markinnaples; 10-24-2013 at 07:29 PM.
Old 10-25-2013, 05:31 PM
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Anymore thoughts? Thanks.
Old 10-29-2013, 09:29 AM
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Can someone explain to me how the alternator pulley causes the A/C compressor pulley to go bad? Not quite sure I understand how that works.
Old 10-30-2013, 09:06 PM
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I have the same problem. I got a P0102 code and I replace MAF and still getting code P0102 and check light still on. Im still working on problem.........
Old 10-30-2013, 09:20 PM
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markinnaples
In a nutshell, bad alternator pulley allows for great belt vibrations, which in turn breaks the AC pulley.
You really should search the forum, guys...

One more video

Last edited by VVF; 10-30-2013 at 09:32 PM.
Old 10-30-2013, 10:15 PM
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Thanks, VVF! I had my alternator pulley die on me and take my A/C compressor so I know the potential but I had never heard of an alternator pulley like that and never knew why they used such a thing. It seemed that the A/C compressor was a sacrificial component!

Those videos answer a lot of my questions - finally!
Old 10-31-2013, 09:27 AM
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AWESOME, VVF, thanks for posting those up. And to be honest, I have searched the forums numerous times, just never found what I was needing, so I appreciate you helping out since some of the posts may not be easily found.

Pepes, My dealer told me my replacement MAF is defective.
Old 10-31-2013, 10:06 AM
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Originally Posted by DarthBudice
Where was your replacement air mass meter purchased from?

Dealer only part from my experience.
+1^ You need to make sure the MAF is correct with the MB P/N stamped on the black plastic cover. VW/Audi MAF's look identical but won't work on a Benz.

If after sorting out troublesome accessories & MAF you still have poor idle get someone to check out all vacuum pipes for leaks, The EGR circuit & pipework & clean the throttle body & actuator. Make sure that the TB actuator is not oscillating. If it is you need a new TB.

Good luck!


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