W203 Doesn't start/does not crank

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Have you checked the starter relay in cavity S of the front SAM that I mentioned originally?
You are going to have to methodically go through every item & connection in the starter circuit & also check body earth straps.
You need to check every connection on the front SAM

Also look for any bad joints.
Also as stated loose ground connection, fastened but not tight enough, similar to a loose battery terminal it is on but you can twist it, so low current functions will work like the lights but the starter draws too much current and the connection can not pass the current.
Also if the glow plugs are not energized then will the vehicle still start (crank) when hot, normally?
Are these not interconnected?
Possible neutral lockout switch effecting cranking of motor.
Hope any of this is helpful.

I thought of the interlock switch but why does it jump start?
The Best of Mercedes & AMG
Just to take this out of the issue have you tried to start the vehicle in neutral. could just be an adjustment issue with the shifter as I see it has 172000km.
Glyn, the only reason I could think of is that when boosted the positive cable is connected to the battery and the ground is usually to the frame or engine bolt, that brings it back to your ground connector comment. Motor to frame ground should be checked.

Your car still has a brake light switch that interfaces with the interlock. I would check it. It was deleted at the 2005 face lift & the signal was taken from the ABS.
I will go ahead and remove the front SAM, check it for any damaged cold joints and clean it as well. Once that is eliminated as well, if the issue persists i will start to follow the + from the battery... and see where that leads me...
This is beginning to become a pain in the *** and i have this car only from two months... Still havent enjoyed it to its full potential...
Starter Relay S - Its Ok
Relay R front Sam - Its Ok
Motor Starter - New Solenoid and clean motor starter recently
Battery - Brand New and always showing 12.4 V even when it doesnt crank (so its not drained)
Alternator- Checked and the output is around 14.2 V all the time
Fuse 52/31/57 - All ok
Based on your feedback here i need to check:
1. The battery terminals for corrosion
2. Front Sam connectors and bad/cold joints
3. Body Earth straps ? (Help i dont know what these are and how to check them)
Anything else i can include in the to-do list?
Thanks
The remote lock seems to stop working for no reason and then starts working again. As i know its 4 parts than can be faulty. EIS, Antenna, Rear Sam and the Antenna amplifier. The weird thing is that whenever i jump start the car due to the crank issue, if it has not been loocking it from far, after the jump start, it starts working. As if it gets a boost of energy from somewhere. Is it in anyway connected to the low voltage issue or the front sam ?
The other extra info i have is that when i tried to jumpstart the car with another battery not connected with a running car, it didnt start, when connected with a 2002 opel corsa it again didnt start, When i connect it to a running which is around the same size as the w203, my car starts ... does this tell me that its a low voltage issue for sure? anything popping into your mind after this info ?
Thanks
Last edited by W203AL; Feb 17, 2014 at 10:22 AM.
Start at removing and cleaning the battery posts/terminals with a wire brush or battery terminal brush, clean the female ends also, retighten those battery cables, after tightening use some force(twisting action) on this connection to see if it is actually tight. Check to see if there is a start now! , go from there and methodically check the other connections. Even a new battery should have the terminals cleaned prior to use.
Every mechanic here wants to remove my front SAM but i wanna get rid of all the other possibilities before i do that :S Thanks again
If no voltage or low voltage you can look upstream.
Check the tightness of electrical connections on the starter.
It would also be a good idea to check if the starter brushes were worn & the condition of the commutator.
But I must say the symptoms are looking more like a spurious earthing problem. Try moving the electrical looms around gently with the ignition on to see whether there is any rubbing on cables or broken wires etc.
I think advice from a competent experienced auto electrician may be helpful.

Starter Relay S - Its Ok
Relay R front Sam - Its Ok
Motor Starter - New Solenoid and clean motor starter recently
Battery - Brand New and always showing 12.4 V even when it doesnt crank (so its not drained)
Alternator- Checked and the output is around 14.2 V all the time
Fuse 52/31/57 - All ok
Based on your feedback here i need to check:
1. The battery terminals for corrosion
2. Front Sam connectors and bad/cold joints
3. Body Earth straps ? (Help i dont know what these are and how to check them)
Anything else i can include in the to-do list?
Thanks

Antenna amplifier problems can be bad ground/earth related.
This thing is a pain. If it ends up being an EIS problem this will be the weirdest one I have ever experienced.
Everything points to a loss of power transfer somewhere due to a bad connection.
Yes i can get all the DNR and the C/S on the dashboard (my car has Comfort and Standard i think) ...
Glyn and Carsy thanks, I guess ill go ahead and eliminate as many possibilities as i can until i hit the right spot
After all the tests and checks (motor starter, front sam, glow plugs, battery etc.) i was told that i have a faulty ECU... which when the car gets connected to another running car , the faulty element gets a shock and resumes working... is this an option ? whats your opinion ?
id like to hear you out before i remove it and send it for repair... can it even be repaired ?!?



